Raypak HD401, HD101 Controls, Ignition Control Module, High Limit Manual Reset

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CONTROLS

WARNING: Installation, adjustment and service of heater controls including timing of various operating functions must be performed by a qualified installer, service agency or the gas supplier. Failure to do so may result in control damage, heater malfunction, property damage, personal injury, or death.

WARNING: Turn off the power to the heater before installation, adjustment or service of the heater controls. Failure to do so may result in heater malfunction, property damage, personal injury, or death.

CAUTION: This appliance has provisions to be connected to more than one (1) supply source. To reduce the risk of electric shock, disconnect all such connections before servicing.

CAUTION: Risk of electric shock. More than one

(1) disconnect switch may be required to de- energize the equipment before servicing.

Ignition Control Module

The interrupted proved ignition device conserves ener- gy. When additional heat is needed, the combustion air blower starts to purge all air from the combustion chamber for about 15 seconds. On proof of air flow, the air proving switch closes and the igniter is ener- gized, eliminating the fuel costs of maintaining a constant pilot.

To ensure safe operation, the gas valve cannot open until the igniter is verified as capable of igniting the gas. The ignition module is an electronic device which closes the main gas valve within 8/10 of a second whenever the flame is interrupted. The main burner is automatically lit when the device is powered and pre- purged. The unit performs its own safety check.

Modulating Temperature Control (Optional)

This heater can be equipped with a Raypak modulat- ing temperature control. For operation with this control, refer to the Temp-Tracker Installation and Operating Instructions, Raypak Catalog number 5000.66 (P/N 241177).

Fig. 24: Modulating Temperature Control

High Limit (Manual Reset)

The heater is equipped with a manual reset high limit temperature device. If the optional adjustable limit is used, push the reset button and adjust the setting to 30°F or 40°F above desired operating temperature.

Fig. 25: Manual Reset High Limit

High Limit — Auto Reset (Optional)

Fig. 23: Ignition Module

This heater may be equipped with an optional adjust- able auto reset high limit temperature device.

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Contents Installation & Operating Instructions Deletions None Contents Are important but not related to personal injury hazards Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations Component Locations Angle ViewGeneral Information Quantity of Burners Vent Size FlueWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Installation CodesIndoor/Closet Installations Equipment BaseOutdoor Installations Minimum Installed Service Clearance Outdoor InstallationsCombustion and Ventilation Air Conventional Combustion Air SupplyGeneral Installations in CanadaWater Piping Reversing Water Connections Relief Valve PipingHydronic Heating Maximum 4 times the pipe diameter or 12, whichever is less Domestic Hot Water Piping Piping-Heating BoilersThree-Way Valves Air-Separation/Expansion TankGas Supply Gas Supply ConnectionElectrical Power Connections Gas Pressure RegulatorGas Supply Pressure Heater transformer. do not attach line voltage toCheck the Power Source Surge ProtectionMaking the Electrical Connections Table H Maximum Equivalent Pipe LengthElectrical Connections Domestic Hot Water Conduit should not be used as the ground. ThereVenting Definition of Appliance CategoriesVent Terminal Location Barometric DamperSupport of Vent Stack Table J Vent/Air Inlet Termination Clearances US Installations Venting Installation Tips Venting ConfigurationsNatural Draft Vertical Venting System Installation Natural Draft Vertical Vent TerminationAppliance Certified Inches Length feetHorizontal Thru-wall Direct Vent Termination Model Combustion Air InletVenting Air Intake Category Inches LengthModel Appliance Certified Min./Max. Vertical Combustion Air InletVenting Height feet Length Material Inches Min Max FeetVertical Direct Vent Termination Outdoor InstallationVertical Direct Vent System Installation High Limit Manual Reset High Limit Auto Reset OptionalControls Ignition Control ModuleLow Water Cut Off Optional Flow SwitchHigh and Low Gas Pressure Switches Optional Wiring DIAGRAM-MODELS HD101-HD401 HD101-HD401 Troubleshooting PRE-START-UP Initial START-UPPage Main Burner Adjustment Start-UpSafety Inspection Gas Type Conversion on ValveAir Filter Inspection/Removal Post START-UP CheckFollow-Up Heat Exchanger Removal Remove the Screws and PanelMaintenance Maintenance ScheduleSuggested Minimum Yearly Beginning of each heatingAppendix Inside Combustion Air ContaminationDaily MonthlyPage Important Instructions for the Commonwealth of Massachusetts Page
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.