Raypak HD401, HD101 operating instructions Are important but not related to personal injury hazards

Page 4

WARNINGS — Pay Attention to These Terms

DANGER:

Indicates the presence of immediate hazards which will cause severe

personal injury, death or substantial property damage if ignored.

WARNING:

Indicates the presence of hazards or unsafe practices which could cause

severe personal injury, death or substantial property damage if ignored.

CAUTION:

Indicates the presence of hazards or unsafe practices which could cause

minor personal injury or product or property damage if ignored.

NOTE:

Indicates special instructions on installation, operation, or maintenance which

are important but not related to personal injury hazards.

 

 

 

 

 

 

 

 

 

DANGER: Make sure the gas on which the heater

 

 

 

WARNING: To minimize the possibility of improper

 

 

 

 

 

 

will operate is the same type as that specified on the

 

 

 

operation, serious personal injury, fire, or damage to

 

 

heater rating plate.

 

 

 

the heater:

 

 

 

 

 

 

• Always keep the area around the heater free of

 

 

WARNING: Should overheating occur or the gas

 

 

 

 

 

 

supply valve fail to shut, do not turn off or disconnect

 

 

 

combustible materials, gasoline, and other

 

 

the electrical supply to the heater. Instead, shut off

 

 

 

flammable liquids and vapors.

 

 

the gas supply at a location external to the heater.

 

 

 

• Heater should never be covered or have any

 

 

WARNING: Risk of electrical shock. More than one

 

 

 

blockage to the flow of fresh air to the heater.

 

 

 

 

 

 

 

disconnect switch may be required to deenergize the

 

 

 

 

 

 

 

equipment before servicing.

 

 

 

WARNING: Do not use this heater if any part has

 

 

 

 

 

been under water. Immediately call a qualified

 

 

 

 

 

 

service technician to inspect the heater and to

 

 

WARNING - CALIFORNIA PROPOSITION

 

 

 

 

 

 

 

 

replace any part of the control system and any gas

 

 

65: This product contains chemicals known to the

 

 

 

control which has been under water.

 

 

State of California to cause cancer, birth defects or

 

 

 

 

 

other reproductive harm.

 

 

 

CAUTION: Operation of this heater in low-

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING: This unit contains refractory ceramic

 

 

 

temperature systems requires special piping.

 

 

fiber (RCF) insulation in the combustion chamber.

 

 

 

Harmful internal condensation will occur if the inlet

 

 

RCF, as manufactured, does not contain respirable

 

 

 

water temperature does not exceed 105°F. Warranty

 

 

crystalline silica. However, following sustained

 

 

 

claims will be denied when condensation occurs.

 

 

exposure to very high temperatures (>2192F), the

 

 

 

 

 

 

 

RCF can transform into crystalline silica

 

 

 

CAUTION: If this heater is to be installed above

 

 

(cristabolite). The International Agency for Research

 

 

 

radiation level, it must be provided with a low water

 

 

on Cancer (IARC) has classified the inhalation of

 

 

 

cut-off device at the time of heater installation.

 

 

crystalline silica (cristabolite) as carcinogenic to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

humans.

 

 

 

CAUTION: If this heater is to be installed in a

 

 

 

 

 

 

 

When removing the burners or heat exchangers,

 

 

 

negative or positive pressure equipment room, there

 

 

 

 

 

are special installation requirements. Consult factory

 

 

take precautions to avoid creating airborne dust and

 

 

 

for details.

 

 

avoid inhaling airborne fibers. When cleaning spills,

 

 

 

 

 

use wet sweeping or High Efficiency Particulate Air

 

 

 

 

 

 

 

(HEPA) filtered vacuum to minimize airborne dust.

 

 

 

CAUTION: This heater requires forced water

 

 

Use feasible engineering controls such as local

 

 

 

circulation when the burner is operating. See

 

 

exhaust ventilation or dust collecting systems to

 

 

 

minimum and maximum flow rates. Severe damage

 

 

minimize airborne dust. Wear appropriate personal

 

 

 

will occur if the heater is operated without proper

 

 

protective equipment including gloves, safety

 

 

 

water flow circulation.

 

 

glasses with side shields, and appropriate NIOSH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

certified respiratory protection, to avoid inhalation of

 

 

 

 

 

 

 

airborne dust and airborne fiber particles.

 

 

 

 

 

 

4

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Contents Installation & Operating Instructions Deletions None Contents Are important but not related to personal injury hazards Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations Component Locations Angle ViewGeneral Information Quantity of Burners Vent Size FlueTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor/Closet Installations Equipment BaseOutdoor Installations Minimum Installed Service Clearance Outdoor InstallationsCombustion and Ventilation Air Conventional Combustion Air SupplyWater Piping Installations in CanadaGeneral Reversing Water Connections Relief Valve PipingHydronic Heating Maximum 4 times the pipe diameter or 12, whichever is less Domestic Hot Water Piping Piping-Heating BoilersThree-Way Valves Air-Separation/Expansion TankGas Supply Gas Supply ConnectionElectrical Power Connections Gas Pressure RegulatorGas Supply Pressure Heater transformer. do not attach line voltage toCheck the Power Source Surge ProtectionMaking the Electrical Connections Table H Maximum Equivalent Pipe LengthElectrical Connections Domestic Hot Water Conduit should not be used as the ground. ThereVenting Definition of Appliance CategoriesSupport of Vent Stack Barometric DamperVent Terminal Location Table J Vent/Air Inlet Termination Clearances US Installations Venting Installation Tips Venting ConfigurationsNatural Draft Vertical Venting System Installation Natural Draft Vertical Vent TerminationAppliance Certified Inches Length feetHorizontal Thru-wall Direct Vent Termination Model Combustion Air InletVenting Air Intake Category Inches LengthModel Appliance Certified Min./Max. Vertical Combustion Air InletVenting Height feet Length Material Inches Min Max FeetVertical Direct Vent System Installation Outdoor InstallationVertical Direct Vent Termination High Limit Manual Reset High Limit Auto Reset OptionalControls Ignition Control ModuleHigh and Low Gas Pressure Switches Optional Flow SwitchLow Water Cut Off Optional Wiring DIAGRAM-MODELS HD101-HD401 HD101-HD401 Troubleshooting PRE-START-UP Initial START-UPPage Main Burner Adjustment Start-UpSafety Inspection Gas Type Conversion on ValveFollow-Up Post START-UP CheckAir Filter Inspection/Removal Heat Exchanger Removal Remove the Screws and PanelMaintenance Maintenance ScheduleSuggested Minimum Yearly Beginning of each heatingAppendix Inside Combustion Air ContaminationDaily MonthlyPage Important Instructions for the Commonwealth of Massachusetts Page
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.