Raypak 0135A, 0195A, 0090A operating instructions Adjustments & Replacement of Components

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ADJUSTMENTS & REPLACEMENT OF COMPONENTS

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

DANGER: SHOCK HAZARD: Make sure electri- cal power to the heater is disconnected to avoid potential serious injury or damage to components.

Gas Valve Replacement

1.Shut off electrical power and gas supply to the heater.

2.Remove gas piping to gas valve inlet.

3.Disconnect wiring connections, pilot tubing (when equipped).

4.Remove screws (2) holding the burner tray.

5.Slide burner tray out.

6.Remove gas valve bracket screws and bracket.

7.Unscrew gas valve from gas pipe.

8.Reverse above procedure to re-install.

Pilot Burner Cleaning or Replacement (Standing Pilot)

1.Shut off electrical power and gas supply to the heater.

2.Disconnect gas piping to gas valve.

3.Disconnect wiring connections to gas valve.

4.Remove screws (2) holding the burner tray.

5.Slide burner tray out.

6.Remove screw holding pilot lighter tube.

7.Remove screws (2) holding pilot bracket on the burner tray.

8.Disconnect thermocouple and pilot tubing from the gas valve.

9.Remove pilot burner from pilot bracket.

10.Remove pilot orifice and blow away lint or dirt. Clean with wire or small brush.

NOTE: Make sure pilot orifice is clear, but do not enlarge the hole.

11. Reverse above procedure to re-install.

HONEYWELL PILOT

ROBERTSHAW PILOT

PILOTPILOT

AIR

OPENING

ORIFICE

ORIFICE

Fig. 20: Pilots

Flame Roll-out Switch

Replacement

1.Shut off electrical power to the heater.

2.Remove wiring connections to switch.

3.Remove screws (2) holding the switch.

4.Reverse above procedure to re-install.

Vent Thermal Switch

Replacement

1.Shut off electrical power to the heater.

2.Remove wiring connections to switch.

3.Remove the screws (2).

4.Reverse above procedure to re-install.

Ignition Module Replacement

1.Shut off electrical power to the heater.

2.Remove control cover screws and open control compartment.

3.Disconnect wiring connections to module.

4.Remove screws (2) holding module.

5.Reverse above procedure to re-install.

Transformer Replacement

1.Shut off electrical power to the heater.

2.Remove control cover screws and open control compartment.

3.Disconnect wiring connections from transformer leads.

4.Remove screws (2) holding transformer.

5.Reverse above procedure to re-install.

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Contents Econopak Water Heaters Page Contents Be corrected. When smelling to detect an propane Solution to check all gas fittings and connectionsCations and their installation should be Are important but not related to personal injury hazardsTime/Temperature Relationships in Scalds General SafetyTemperature Time to Produce Serious Burn Receiving Equipment General SpecificationsInput Recovery Tank Piping Connections DimensionsGph Gal Water Gas Vent WH-0090 WH-0135 132 WH-0195 192Code Requirements InstallationMounting Base ClearancesVenting Connections Vent Max Model No Connector Horizontal Diameter Length ftModel No Sq. in. of Each Free Area 0090 0135 0195Venting Minimum Clearances Common VentsModel No Nat Pro Gas Supply Connections0090 125 300 400 560 0135 150 200 0195 100 Setting Gas Pressure Specifications Type Inches WC Regulator MinWater Connections & System Piping Natural 10.5 Propane 12.0 13.0 11.0Temperature & Pressure Gauge Electrical WiringRelief Valve Wiring Diagram-Standing Pilot-Models 0090, 0135 Wiring Diagram-IID-Models 0090, 0135 Start-up Procedures Servicing ProceduresSequence of Operation Honeywellpilot Robertshaw Pilot Lighting the Heater System Shut Down ProcedureFor Standing Pilot Models For Automatic Ignition ModelsFor Honeywell Gas Valve Turn gas control knob To Turn Off Gas to HeaterCounter-clockwise to on All ModelsInspection Procedures Testing the Ignition Safety Shut-offProcedure for Cleaning Flue Gas Passage Ways Normal Inspection ProceduresBurner Drawer Removal Main Burner and Orifice RemovalHeat Exchanger Re-Assembly Tube Cleaning Procedure TypicalRepair Section Heat Exchanger RemovalCauses TroubleshootingPiping Adjustments & Replacement of Components Replacement Parts Circulator ReplacementEastman Avenue Oxnard, CA Limitedpartswarrantyeconopakwaterheaters

0090A, 0135A, 0195A specifications

Raypak is a leading manufacturer in the pool and spa industry, known for its reliable and innovative heating solutions. Among its product line, the Raypak 0090A, 0135A, and 0195A are notable models that stand out for their efficiency, durability, and advanced technology.

The Raypak 0090A is ideal for residential pools, offering a heat output of 90,000 BTU per hour. It utilizes a copper heat exchanger, which provides efficient heat transfer and is resistant to corrosion, making it perfect for chlorinated pools. This model features a digital thermostat that enhances user control, allowing for precise temperature settings. Additionally, the 0090A is compatible with both natural gas and propane, providing flexibility depending on user preference.

The Raypak 0135A, with its 135,000 BTU output, is designed for larger residential pools or smaller commercial applications. This model employs advanced energy-efficient technology, helping to reduce operational costs while maintaining optimal heating performance. One of the key features of the 0135A is its built-in electronic ignition system, which improves reliability and eliminates the need for a standing pilot, enhancing safety and efficiency. The unit's compact design allows it to fit in tight spaces while still providing robust heating capabilities.

The Raypak 0195A is the most powerful of the trio, delivering 195,000 BTU, making it suitable for larger pool setups and high-demand environments. It also uses a copper heat exchanger, ensuring excellent heat retention and durability against corrosion. The 0195A is equipped with an easy-to-use digital display, offering intuitive controls for temperature adjustments and operational monitoring. This model also incorporates a high-tech air intake design, which maximizes airflow and reduces energy consumption.

All three models are designed for outdoor installation and possess weather-resistant features, ensuring longevity and reliability through various environmental conditions. Additionally, they are equipped with easy access service panels for maintenance, ensuring that servicing is efficient and straightforward.

In summary, Raypak's 0090A, 0135A, and 0195A models are designed to meet diverse heating needs with advanced technology, energy efficiency, and robust construction, making them excellent choices for anyone looking to enhance their pool experience.