Raypak 0133-4001 manual Heat Exchanger RE-ASSEMBLY, Control Well Replacement, Tube Replacement

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HEAT EXCHANGER RE-ASSEMBLY

COMBUSTION CHAMBER REMOVAL

1.Heat exchanger water header O-rings should be replaced with new ones.

2.Install in/out and return water headers and install header retainer nuts and torque nuts evenly.

3.Install the four (4) corner clips between tube sheets and refractory. Replace "V" baffles.

4.Install thermostat sensing bulbs in header wells and replace bulb retaining clips.

5.Install inlet and return pipes in water headers using pipe thread sealant.

6.Install water pressure relief valve, flow switch, and low water cut-off devices (if so equipped).

7.Open water supply and return shut-off valves. Fill heater and water piping system with water. Check heater and piping system for leaks at full line pres- sure. Run system circulating pump for a minimum of 1/2 hour with heater shut-off.

8.Shut down entire system and vent all radiation units and high points in system piping. Check all strainers for debris. Expansion tank water level should be at the 1/4 mark and the balance of the tank filled with air.

9.Install flue collector, jacket top and inspection panels. Install top holding screws. Install draft diverter and vent piping if so equipped.

10.If gas piping was disconnected, reconnect gas piping system and check for leakage using a soap solution.

11.Check for correct water pressure and water level in the system. Make sure that system pump operates immediately on the call for heat. The system is ready for operation.

12.Within two (2) days of start-up, recheck all air vents and expansion tank levels.

Fig# 9337

TYPICAL HEAT EXCHANGER CONFIGURATION

To remove combustion chamber you must first have removed the heat exchanger. Unbolt metal combustion chamber retainer from top and remove combustion chamber panels individually.

REFRACTORY PANELS TOP VIEW

CONTROL WELL REPLACEMENT

Remove top, sensing bulb and clip. Collapse well tube at the open and with a chisel, push through into header and remove the well through header. Insert a new well and roll into place. If a roller is not available, solder the well in place with silver solder.

TUBE REPLACEMENT

1.Remove heat exchanger from heater following instructions outlined under HEAT EXCHANGER REMOVAL above.

2.Remove in/out and return headers. Remove "V" baffle from damaged tube.

3.Remove damaged tube by cutting with a hack saw or shearing with a chisel adjacent to each tube sheet.

4.Collapse stub ends in tube sheets using a chisel or screwdriver. DO NOT cut into tube sheet or mar surface in tube hole in any way.

5.Insert replacement tube by inserting the end with the most fins removed in the opening of one tube sheet. Slide tube until the opposite end clears the other tube sheet and fit the tube into the hole.

6.Insert the tube roller into tube opening up to stop, making certain that 1/8" of tube projects beyond the tube sheet.

7.Attach drill to tube roller, holding it straight and level.

Note: Use a 3/8" heavy duty, reversible, electric drill or larger. Proceed to expand tube until tool starts to grab. Approximately 1/2 to 1" of the tool shank will be visible.

8.Reverse drill motor and withdraw tube roller, If necessary wrench out by hand.

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Contents Installation Operating Instructions For Your SafetyTable of Contents Model Identification General SpecificationsReceiving Equipment ALL Models Approved HOT Water Supply HeatersGeneral Safety Precautions Installation Instructions Installation CodesClearances Specifications and Dimensions ModelModels Models Outdoor Water Heaters High Wind Conditions Outdoor Units OnlyOutdoor Installations VentingIndoor Installations Before After Installation DrafthoodVent TERMINAL/INDOOR Stack Installation Vent Piping Fig. #7043.1Vent Damper Installation Models 133 Through 180 Where Required LocationVent Damper GAS Supply Connections PlumbingGeneral GAS Pressure Regulator Venting of Diaphragm GAS ComponentsFlow Rates General Specifications UNI-TEMP 80 HOT Water Supply Systems Piping Domestic HOT Water Supply HeatersPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Minimum Input Adjustment Type NH Dual ModelsElectronic Ignition Controls GeneralRelief Valve Economaster ControlHigh and LOW GAS Pressure Switches Optional Flow Switch100% Pilot Safety Limit Controls High LimitComponent Identification ON/OFF Units Electrical ConnectionsSINGLE-STAGE Tankstat 400 WH1, WH2, WH3 LOW NOx WH1 Location of ControlsFig. #9334 Location of Controls START-UP Procedures Before START-UP Initial START-UP Pump and MotorTIME/TEMPERATURE Relationships in Scalds ScaldingTo Turn OFF GAS to Appliance For Your Safety Read Before OperatingOperating Instructions For Models with Manual GAS ValvesControls Inspection Procedures BurnersAfter START-UP For Models with Automatic GAS ValvesInspection Procedures START-UP Procedures Burner AdjustmentHigh GAS Pressure Switch Visual InspectionGAS Valve Removal Burner Tray RemovalPilot Removal Main Burner and Orifice RemovalTroubleshooting Electrical Honeywell S8600Wiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Troubleshooting Mechanical Problem Possible Cause Corrective ActionTube Cleaning Troubleshooting PumpsService and Maintenance Procedures Heat Exchanger Removal Pilot Removal and CleaningHigh Limit or Tankstat Removal Typical Burner Tray IllustratedTube Replacement Heat Exchanger RE-ASSEMBLYControl Well Replacement Catalog Model Number Cleaning Flue GAS PassagewaysReplacement Parts Warranty Scope

0133-4001 specifications

Raypak 0133-4001 is a high-performance pool and spa heater designed for efficient and reliable heating. As part of Raypak's commitment to quality and innovation, this model combines advanced technologies and features to ensure optimal heating and energy efficiency.

One of the primary features of the Raypak 0133-4001 is its durable construction. Crafted from corrosion-resistant materials, this heater is built to withstand harsh weather conditions, ensuring longevity and minimal maintenance. This durability is particularly beneficial for outdoor installations, where exposure to the elements is a concern.

The Raypak 0133-4001 is equipped with a powerful heating capacity, making it suitable for both residential and commercial applications. With its robust output, it can quickly raise the temperature of a pool or spa, allowing for extended use even during cooler months. This rapid heating capability is complemented by its adjustable temperature settings, enabling users to customize their experience based on individual preferences.

Another significant characteristic of the Raypak 0133-4001 is its advanced digital control system. The intuitive interface allows for easy operation and precise temperature adjustments. Users can monitor settings and make adjustments with just a few button presses, ensuring convenience and usability. Additionally, this model often features built-in diagnostics, providing users with real-time feedback on the heater's performance and any necessary maintenance alerts.

Energy efficiency is a hallmark of the Raypak 0133-4001. This model is designed to minimize energy consumption while delivering maximum heating output. With its innovative heat exchanger technology, it optimizes the transfer of heat, reducing operational costs over time. This focus on energy efficiency not only benefits users financially but also promotes environmentally sustainable practices.

The Raypak 0133-4001 heater is compatible with a variety of pool and spa systems, making it a versatile choice for different setups. Its ease of installation and compatibility with standard plumbing connections simplify the integration process, whether for new installations or upgrades to existing systems.

In conclusion, the Raypak 0133-4001 is an excellent choice for those seeking a reliable, efficient, and user-friendly pool and spa heater. With its robust construction, powerful heating capabilities, advanced digital controls, and emphasis on energy efficiency, it stands out as a premier option in the market. Whether for residential or commercial use, the Raypak 0133-4001 is engineered to enhance the enjoyment and comfort of your swimming experience.
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