Yamaha G21A manual Periodic Maintenance Charts, Your utility car

Page 30

MAINTENANCE

PERIODIC MAINTENANCE CHARTS

1

Regular maintenance is required for the best performance and safe operation of

 

your utility car.

 

WARNING

Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless otherwise specified. If the owner is not familiar with machine servicing, this work should be done by a Yamaha dealer or other qualified mechanic.

FOR G21A

C - CHECK

CA - CHECK AND ADJUST R - REPLACE

S - SERVICE CL - CLEAN AND LUBRICATE

L - LUBRICATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20 Rounds

125 rds

250 rds

500 rds

1000 rds

 

 

 

Pre-

 

20 hours

125 hrs

250 hrs

500 hrs

1000 hrs

 

 

Remarks

Opera-

 

100 miles

600 mls

1200 mls

2500 mls

5000mls

 

 

 

tion

 

160 kms

1000 kms

2000 kms

4000 kms

8000 kms

 

 

 

 

 

(Every

(Every 6

(Every

(Every

(Every

 

 

 

 

 

month)

months)

year)

2 years)

4 years)

Page

 

 

 

 

 

 

 

 

 

 

PRE-

Check engine oil

C

 

C

C

 

 

 

6-4

OPER-

Check air cooling duct

C

 

C

C

C

C

C

*

 

 

 

 

 

 

 

 

 

 

ATION

Check fuel lines for leakage

C

 

C

C

C

C

C

6-3

 

 

 

 

 

 

 

 

 

 

CHECKS

Check fuel level

C

 

C

C

C

C

C

6-3

 

Check for looseness

C

 

C

C

C

C

C

6-5

 

and corrosion of battery

 

 

terminals and hold downs

 

 

 

 

 

 

 

 

 

Check brake pedal freeplay

C

 

CA

CA

CA

CA

CA

8-12

 

and adjust if necessary

 

 

 

 

 

 

 

 

 

 

 

Check steering operation

C

 

C

C

C

C

 

6-6

 

 

 

 

 

 

 

 

 

 

 

Check tire pressure, tread

C

 

CA

CA

CA

CA

CA

6-5

 

depth, tire surface for damage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check body and chassis for

C

 

C

C

C

C

C

6-7

 

damage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tightness of all bolts,

C

 

C

C

C

C

C

*

 

nuts, and screws

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check reverse buzzer

C

 

C

C

C

C

C

6-6

 

operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY

Check fuel filter for clogging

 

 

C

C

C

C

C

*

MONTH

Check wear of drive belt

 

 

C

C

C

C

C

8-8

 

 

 

 

 

 

 

 

 

 

 

Check operation of

 

 

C

C

C

C

C

–

 

Forward / Reverse shifting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean / Lube pedal control area

 

 

CL

 

 

 

 

–

 

 

 

 

 

 

 

 

 

 

EVERY 6

Wash pre-filter, check air

 

 

 

S

S

S

S

8-6

MONTHS

cleaner element

 

 

 

 

 

 

 

 

 

 

 

 

Check spark plug and plug cap

 

 

 

C

C

C

C

8-4/*

 

condition** / Check compression

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shock absorbers for oil

 

 

 

C

C

C

 

*

 

leaks and damaged springs

 

 

 

 

 

 

 

 

 

 

 

 

 

*Items with out a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

**Related to emission control system.

2

3

4

5

6

7

8

9

10

11

UTILITY

8-1

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Page 29 Page 31
Contents G21A LIT-CALIF-65-01 Yamaha Introduction OWNER’S/OPERATOR’S ManualImportant Manual Information This message provides additional key informationContents Warranty Limited WarrantyMANUFACTURER’S Warranty Coverage During the Period of this Warranty Safety and Instruction Labels Important LabelsUtility CAR Serial Number Utility car serial number is stamped in the location shownIs restricted to two occupants Operator SafetyBefore Operating Utility CAR Lic streets, roads or highways. Such104 LOADING/TOWING Do not allow people to ride in cargo bed or trailerMaintenance Safety Program Maintenance Required for Utility CAR SafetySafety Precautions During Maintenance Fuel Handling Storage Battery Charging Features ControlsMain Switch Main switch controls the following itemsOIL Warning Light Brake Pedal Drive Select LeverAccelerator Pedal Accelerator pedal controls the util- ity car’s speedTOW Hitch Parking Brake PedalChoke Knob Press down on the parking brake pedalPRE-OPERATION Checklist PRE-OPERATION ChecksSeat Cargo BED Prop rodFuel System 24.0 L, 5.3 Imp galL, 0.24 Imp gal Engine OILRecommended oil Yamalube 4-cycle oil or SAE 10W-30 L, 0.19 Imp galTire Air Pressure BatteryTire Condition Tire Wear LimitPedal Operation Steering SystemBACK-UP Buzzer Brake PedalParking Brake Pedal Accelerator PedalBody and Chassis Turn the main switch to on OperationStarting Stopping Maintenance Periodic Maintenance ChartsYour utility car Year Exhaust Emission Control System and Components Spark Plug Inspection Engine Oil Replacement Air Filter Check the filter element. If dam Aged or dirty, replace it To replace the elements, reverse the above stepsDrive Belt Battery DrenFuse case Fuse Replacement fuse Fuse ReplacementReplacement Fuse 10 Amp, Blade Style Gear Box OilWheel Replacement Brake AdjustmentBrake Pedal Free Play Adjustment Brake pedal free play 25-30 mm 0.98-1.18Storage Draining FuelChassis Battery PreparationEngine Preparation PreparationSpecifications 10-1Batteries EngineTransmission 10-210-3 Wiring G21A Wiring Diagram11-1 LIT196261100

G21A specifications

The Yamaha G21A is a notable entry in the realm of golf carts, recognized for its impressive blend of performance, comfort, and efficiency. Designed specifically for golf courses and leisure use, the G21A sets itself apart with a range of advanced features and technologies that enhance the user experience.

One of the standout features of the Yamaha G21A is its powerful engine. The cart is equipped with a 4-stroke, 356cc gasoline engine that delivers a smooth yet robust performance. This ensures not only efficient fuel consumption but also reliable power, allowing golfers to traverse the course with ease. The engine’s design minimizes noise and vibrations, enhancing the overall riding experience.

In terms of ride quality, the G21A incorporates an advanced independent front suspension system. This feature allows for better shock absorption and improved handling over varied terrains, making it ideal for golf courses that may have hilly or uneven surfaces. Coupled with a sturdy rear suspension and a low center of gravity, the G21A provides stability and confidence while driving.

The G21A also prioritizes comfort with its ergonomic seating and spacious interior. The seats are designed for maximum comfort, encouraging long hours of use without discomfort. Additionally, the cart features ample storage options, including a large rear cargo space, making it convenient for carrying golf clubs, personal items, or refreshments during a day on the course.

Safety is another key characteristic of the G21A. The cart is equipped with advanced braking systems, including hydraulic brakes that provide reliable stopping power. Furthermore, the model incorporates a variety of safety features, such as seat belts and a sturdy frame design, ensuring both driver and passenger security.

Yamaha has also embraced eco-friendly technology in the G21A, with emissions minimizing designs in their engine systems. This commitment helps ensure that golf courses remain beautiful and unpolluted, aligning with the values of many golf enthusiasts.

In conclusion, the Yamaha G21A stands out as a premium option in the world of golf carts. With its powerful engine, advanced suspension system, emphasis on comfort, and safety features, it offers an excellent blend of performance and functionality. Whether for golf enthusiasts or those seeking an efficient way to navigate leisure spaces, the G21A encapsulates quality and innovation in every detail.
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