Yamaha G21A manual Year

Page 31

1

2

3

4

5

6

7

8

9

10

11

MAINTENANCE

C - CHECK

CA - CHECK AND ADJUST

R - REPLACE

S - SERVICE CL - CLEAN AND LUBRICATE

L - LUBRICATE

 

 

 

 

 

20 Rounds

125 rds

250 rds

500 rds

1000 rds

 

 

 

 

Pre-

 

20 hours

125 hrs

250 hrs

500 hrs

1000 hrs

 

 

Remarks

 

Opera-

 

100 miles

600 mls

1200 mls

2500 mls

5000mls

 

 

 

 

tion

 

160 kms

1000 kms

2000 kms

4000 kms

8000 kms

 

 

 

 

 

 

(Every

(Every 6

(Every

(Every

(Every

 

 

 

 

 

 

month)

months)

year)

2 years)

4 years)

Page

 

 

 

 

 

 

 

 

 

 

 

EVERY

Replace engine oil

 

 

 

 

 

R

R

R

8-5

 

 

 

 

 

 

 

 

 

 

 

YEAR

Adjust throttle cables,**

 

 

 

 

 

CA

CA

CA

*

 

choke cable, check carburetor

 

 

 

 

 

throttle shaft for wear**

 

 

 

 

 

 

 

 

 

 

Check starter V-belt for

 

 

 

 

 

C

C

C

*

 

damage and tension

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check drive belt for slippage,

 

 

 

 

C

C

C

8-8

 

wear or scratches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check sliding sheave and

 

 

 

 

 

CL

CL

CL

*

 

ramp shoes; Grease secondary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sheave bearing.

 

 

 

 

 

 

 

 

 

 

Grease primary sheave

 

 

 

 

 

L

L

L

*

 

 

 

 

 

 

 

 

 

 

 

Check operation of speed limiter

 

 

 

 

C

C

C

*

 

Apply battery terminal protectant

 

 

 

 

S

S

S

–

 

Check wiring connections

 

 

 

 

 

C

C

C

–

 

and insulation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shoe lining thickness

 

 

 

 

C

C

C

*

 

and rear axle bearing play

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check kingpin play, seal, and

 

 

 

 

CA

CA

CA

*

 

cap / Adjust wheel alignment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check wheel nut tightness,

 

 

 

 

C

C

C

*

 

front wheel bearing play

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check gear box oil level

 

 

 

 

 

C

C

C

8-10

 

and leakage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check operation and adjust

 

 

 

 

CA

CA

CA

*

 

pedal stop if necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY

Check brushes for wear and

 

 

 

 

 

C

S

*

2 YEARS

commutator for dirt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY

Replace fuel filter and

 

 

 

 

 

 

 

R

*

4 YEARS

fuel hoses

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tightness of cylinder

 

 

 

 

 

 

CA

*

 

head / Adjust valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace gear box oil

 

 

 

 

 

 

 

R

8-10

 

 

 

 

 

 

 

 

 

 

 

 

Check for grease leakage;

 

 

 

 

 

 

 

CA

*

 

adjust gearbox if necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Items with out a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.

**Related to emission control system.

8-2

UTILITY

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Page 30 Page 32
Contents G21A LIT-CALIF-65-01 Yamaha OWNER’S/OPERATOR’S Manual IntroductionThis message provides additional key information Important Manual InformationContents Limited Warranty WarrantyMANUFACTURER’S Warranty Coverage During the Period of this Warranty Important Labels Safety and Instruction LabelsUtility car serial number is stamped in the location shown Utility CAR Serial NumberLic streets, roads or highways. Such Operator SafetyBefore Operating Utility CAR Is restricted to two occupants104 Do not allow people to ride in cargo bed or trailer LOADING/TOWINGMaintenance Required for Utility CAR Safety Maintenance Safety ProgramSafety Precautions During Maintenance Fuel Handling Storage Battery Charging Controls FeaturesMain switch controls the following items Main SwitchOIL Warning Light Accelerator pedal controls the util- ity car’s speed Drive Select LeverAccelerator Pedal Brake PedalPress down on the parking brake pedal Parking Brake PedalChoke Knob TOW HitchPRE-OPERATION Checks PRE-OPERATION ChecklistSeat Prop rod Cargo BED24.0 L, 5.3 Imp gal Fuel SystemL, 0.19 Imp gal Engine OILRecommended oil Yamalube 4-cycle oil or SAE 10W-30 L, 0.24 Imp galTire Wear Limit BatteryTire Condition Tire Air PressureBrake Pedal Steering SystemBACK-UP Buzzer Pedal OperationAccelerator Pedal Parking Brake PedalBody and Chassis Operation Turn the main switch to onStarting Stopping Periodic Maintenance Charts MaintenanceYour utility car Year Exhaust Emission Control System and Components Spark Plug Inspection Engine Oil Replacement Air Filter To replace the elements, reverse the above steps Check the filter element. If dam Aged or dirty, replace itDrive Belt Dren BatteryGear Box Oil Fuse ReplacementReplacement Fuse 10 Amp, Blade Style Fuse case Fuse Replacement fuseBrake Adjustment Wheel ReplacementBrake pedal free play 25-30 mm 0.98-1.18 Brake Pedal Free Play AdjustmentDraining Fuel StoragePreparation Battery PreparationEngine Preparation Chassis10-1 Specifications10-2 EngineTransmission Batteries10-3 G21A Wiring Diagram Wiring11-1 LIT196261100

G21A specifications

The Yamaha G21A is a notable entry in the realm of golf carts, recognized for its impressive blend of performance, comfort, and efficiency. Designed specifically for golf courses and leisure use, the G21A sets itself apart with a range of advanced features and technologies that enhance the user experience.

One of the standout features of the Yamaha G21A is its powerful engine. The cart is equipped with a 4-stroke, 356cc gasoline engine that delivers a smooth yet robust performance. This ensures not only efficient fuel consumption but also reliable power, allowing golfers to traverse the course with ease. The engine’s design minimizes noise and vibrations, enhancing the overall riding experience.

In terms of ride quality, the G21A incorporates an advanced independent front suspension system. This feature allows for better shock absorption and improved handling over varied terrains, making it ideal for golf courses that may have hilly or uneven surfaces. Coupled with a sturdy rear suspension and a low center of gravity, the G21A provides stability and confidence while driving.

The G21A also prioritizes comfort with its ergonomic seating and spacious interior. The seats are designed for maximum comfort, encouraging long hours of use without discomfort. Additionally, the cart features ample storage options, including a large rear cargo space, making it convenient for carrying golf clubs, personal items, or refreshments during a day on the course.

Safety is another key characteristic of the G21A. The cart is equipped with advanced braking systems, including hydraulic brakes that provide reliable stopping power. Furthermore, the model incorporates a variety of safety features, such as seat belts and a sturdy frame design, ensuring both driver and passenger security.

Yamaha has also embraced eco-friendly technology in the G21A, with emissions minimizing designs in their engine systems. This commitment helps ensure that golf courses remain beautiful and unpolluted, aligning with the values of many golf enthusiasts.

In conclusion, the Yamaha G21A stands out as a premium option in the world of golf carts. With its powerful engine, advanced suspension system, emphasis on comfort, and safety features, it offers an excellent blend of performance and functionality. Whether for golf enthusiasts or those seeking an efficient way to navigate leisure spaces, the G21A encapsulates quality and innovation in every detail.
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