Thomas & Betts LDAP 1200 Heat Exchanger Maintenance Burner Maintenance, Location of Controls

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Check the wiring for any damaged wire. Replace damaged wiring. (See Paragraph 14 for replacement wiring requirements.)

FIGURE 22 - Location of Controls

Venter Motor

24V Thermostat

Terminal Board

Destrat Relay Remote Destrat Relay

Vent Permissive Relay (Models 800 and 1200)

Limit Control

Terminal Boards

Flame Sensor

 

Heat Section Pressure Switch

Fan

Venter Motor Capacitor

Motor

Fan Motor Capacitor

 

 

High Limit Control

 

and Adjustable Destrat

 

Fan Control

 

Disconnect Switch

Transformer

Gas Valve

DSI Control (Circuit Board)

Fan Permissive Relay

Burner Assembly

Ignitor

Heat Permissive Relay (Models 800 and 1200)

29.Heat Exchanger Maintenance

30.Burner Maintenance

Burner Removal Instructions (Refer to FIGURE 23.)

CAUTION: Use of eye

protection is

recommended.

Each section of this heater is equipped with a TCORE2® heat exchanger (U.S. Patent No. 6,889,686). Size 400 has one; Size 800 has two; and Size 1200 has three.

Remove any external dirt or dust accumulation. Visually check each heat exchanger for cracks and holes. If a crack or hole is observed, replace the heat exchanger.

NOTE: Inspection of the lower portion of the heat exchanger is done with the burner removed. See the Burner Service section below for information on inspecting the lower portion of the heat exchanger.

Each section of this heater is equipped with a TCORE2® burner (U.S. Patent No. 6,889,686). Size 400 has one; Size 800 has two; and Size 1200 has three.

Inspect each burner/control compartment annually to determine if cleaning is neces- sary. If there is an accumulation of dirt, dust, and/or lint, clean the compartment and follow the instructions below to remove and clean the burner.

1.Outside the cabinet, shut the gas supply off at the manual valve ahead of the union.

2.Turn off electric supply.

3.Disconnect the gas supply at the union outside of the cabinet.

4.Remove the access panel.

5.Disconnect the Gas Train and Move It Out of the Way - At the gas valve, mark and disconnect the wires. Disconnect the union on one or both sides of the gas line inside of the heater. Carefully remove the burner orifice and orifice adapter locking nut. Slide the orifice adapter out through the bracket on the burner.

Form RZ-NA-I-LDAP, P/N 207733 (Rev 2), Page 33

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Contents Reznor Model Ldap Table of ContentsGeneral Installation Codes WarrantyHazard Levels of Warnings in this Manual Uncrating and Preparation High Altitude Operation SwitchesDimensions Technical DataModel One DownflowModel LDAP800 and Model LDAP1200 Clearances Combustion AirClearances inches/mm Heater Location Mounting Height Heater Throw All ModelsThrow feet and meters Heater Location cont’d Hanging or Mounting the Heater and Installing LouversSound Data Location RecommendationsGuidelines for Wall Mounting Model Ldap Heaters Wall MountingInstalling Louvers Installing Heater and Louvers cont’dGas Piping and Pressures Sizing Gas SupplyGas Connection Size Valve Outlet or Orifice Pressure SettingHorizontal Supply Vertical SupplyGas PressuresCont’d Burners Electrical Supply Connections Supply WiringDisconnect Switch Electrical Supply and Connections cont’dThermostat and Connections CL7 Multiple Heater Control Option CL31 and Option CL32 Thermostat and Connections cont’dConnections for Model Ldap 1200 with Option CL1, CL2, CL3, CL7, or CL18Pressure Switch Settings Combustion Air Proving Pressure SwitchesLimit Control High Limit ControlIgnition System Abnormal Heat Cycle Functions Normal Heat Cycle Operating SequenceIgnition System cont’d Fan Motor Wiring Fault Modes LockoutGas Valves Fan MotorsWiring Diagram Wiring DiagramsWhite = Neutral Black = High Heat Speed Above control wiring is Wiring Diagrams cont’dLine Voltage Above control wiring isVenting Requirements VentingType of Vent Pipe VerticalJoints and Sealing Venting Requirements cont’d Venting cont’dJoints and Sealing cont’d Double Vent Wall Pipe With Sealant Pipe RunWall Ft 1M Minimum 305 mm Check Installation and Startup Check the installation prior to startup Heater StartupOperating Instructions Operating Sequence Vent System Testing Procedure Check installation after startupDimensions Maintenance ScheduleWay Discharge Louvers, Option CD32 Nozzles NozzleLocation of Controls Heat Exchanger Maintenance Burner MaintenanceInspect and Clean the Burner Burner Maintenance cont’dRe-Install the Burner Instructions to Re-Install the Burner Refer to FigureHeat Section Venter Motor and Wheel Burner OrificesIgnitor Flame Sensor MeasurementMain Venter Motor and Wheel Models 800 and 1200 only Heat Section Venter Motor and Wheel cont’dFan Blades GuardsOperating Gas Valves Combustion Air Pressure SwitchesVent System TroubleshootingProblem Probablecause Remedy General TroubleshootingNo heat Heater General Troubleshooting cont’d

LDAP 1200 specifications

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