PVI Industries PV500-47C manual Periodic Maintenance

Page 37

17PERIODIC MAINTENANCE

Listed below are items that must be checked to ensure safe reliable operations. Maintenance must be performed by a qualified service or maintenance provider. To ensure proper maintenance, the following instructions should be posted near the appliance and maintained in legible condition. Verify proper operation after servicing.

WARNING: When servicing the controls, use exact, Factory authorized, replacement parts and label all wires prior to disconnection. Verify proper operation after servicing. Incorrect parts substitution and wiring errors can cause damage, improper operation, fire, carbon monoxide and other unexpected and unsafe conditions that could result in fire, injury or death.

1.Examine the appliance and venting system at least once a year. Check more often in first year to determine inspection interval.

a.Check all joints and pipe connections for tightness, corrosion or deterioration.

b.Check the electronic-ignition system for quick ignition and a proper flame signal.

c.Check all safety controls including thermostats for proper operation.

d.Check safety shut-off valves for operation and tightness.

e.Have the entire system, including, but not limited to, the burner, heat exchanger and venting system, periodically inspected by a qualified service agency.

2.Exposure to Dusty or Dirty Combustion Air: An appliance installed in a dust or dirt contaminated atmosphere will require replacement of the filter on a 3 to 6 month schedule or more often, based on severity of contamination. Contaminants can be drawn in with the combustion air. Inadequate combustion air or non-combustible particulate matter such as dust, dirt, dryer lint, concrete dust, dry wall dust or the like can block burner ports and cause unsafe operation and a non-warrantable failure. Do not remove filter without a suitable replacement. To inspect and clean the burner, a qualified serviceman or installer should use the procedures described in item 5 & 6 below.

3.Any sign of soot on the heat exchanger or in the flue indicates the need for a combustion inspection. Properly installed and adjusted units seldom need heat exchanger cleaning. If soot has formed, the most common causes are restricted combustion air or excessive gas. A blocked heat exchanger can cause unsafe operation and will reduce efficiency. To inspect and clean the heat exchanger, a qualified service agent or installer should use the procedures described in item 5 & 6 below.

4.All gaskets on disassembled components must be replaced on reassembly with exact, Factory Authorized, replacement parts only. Gasket kits are available from your PVI Industries® Representative or by contacting PVI Industries®, LLC.

5.Burner and/or Heat Exchanger Inspection and Cleaning Procedure:

a.Turn off main power to unit.

b.Turn off gas supply.

c.Write notes and/or take pictures during this process to aid in correct reassembly.

d.Remove the hot surface igniter, (HSI) from the burner. Be very careful not to bump the igniter element due to the fragility of the igniter.

e.Remove the nuts that secure the burner top plate to the burner flange and lift the burner top plate up until it is completely extracted from the burner.

f.Inspect top plate refractory for damage. The refractory should provide a tight seal against the top edge of the burner deck. The silicone foam gasket located on the top plate flange should also be checked for damage or excessive compression set.

g.With the burner top plate removed, inspect the deck surface of the burner for lent or other blockage carried in the fuel air stream. If blockage has accumulated, use brush to loosen debris and use a vacuum to remove from the burner cavities. Do not brush or scrub the metal fiber burner surface as this can cause permanent damage to the burner material.

h.Replace any damaged components and reassemble in reverse order. (4-5 ft/lbs).

37

PV500-47C 06/12

Page 36 Page 38
Image 37
Page 36 Page 38
Contents Installation & Maintenance Manual Table of Contents Troubleshooting Guide Replacement Parts Operating and Safety ControlsTemptrac Electronic Controller Panel Remote Connections Terminal StripProduct Safety Information Safety ConsiderationsBelow scalding temperatures Standard Features and Equipment Series Series Checking Equipment Before You Install Water Heater InstallationCodes Electrical RequirementsClearances To Combustible Surfaces Service ClearancesGeneral Piping Guidelines Inlet and Outlet ConnectionsPV500-47C 06/12 PV500-47C 06/12 Optional Condensate Neutralization System GAS Supply and Piping Single Unit Installation Suggested Pipe SizeInlet Pressure NAT. GAS Convert Fittings to Equivalent Straight PipeNominal Iron Length of Pipe in Straight Feet Multiple Unit Installations GAS Piping Size ChartInches Appliance Isolation during Gas Supply Piping Pressure TestEquipment Located In Confined Spaces Combustion and Ventilation AIR∙ All Air From Outdoors ∙ All Air From Inside The BuildingVertical or Horizontal Remote Air Duct Termination Duct Fitting Equivalent Length Duct PipeVenting the Tricon VentingMaximum Category IV Vent Length Equivalent Length Vent Fitting Equivalent Length Vent PipeCombining Category IV Vents Vertical or Horizontal Vent TerminationTemperature and Pressure Relief Valve s Operating and Safety ControlsHigh Water Temperature Limit Control Cathodic ProtectionSET Temptrac Electronic Controller PanelDown ClockTo Change The Setpoint To View The SetpointTo Change Other Parameters Alarm Cause Results of Alarm Condition Message LED Display Alarm MessagesRecommended Action Remote Connections Terminal StripIncoming 120VAC Sequence of OperationLED Indication Fault Mode Loss of Flame SignalInitial Startup Turn-on main gas shutoff valve PV500-47C 06/12 Alternate Gas Train Illustration Gas Train IllustrationProblem Probable Cause Corrective Action Troubleshooting GuideReplacement Parts Replacement PartsControl Panel FUSEHOLDER, Panel Type #HTB-28I Burner Assembly Optional components may or may not be shown SUPPORT, GAS Train FB14 Pvif Burner Assembly ComponentsContact factory for more information Burner GAS Train ComponentsPeriodic Maintenance PV500-47C 06/12 Recommended Maintenance Schedule PV500-47C 06/12

PV500-47C specifications

PVI Industries has established itself as a leading name in the manufacturing of innovative water heating solutions. Among its diverse product lineup is the PV500-47C, a well-regarded commercial water heater that exemplifies efficiency, reliability, and advanced technology. Designed for a variety of applications, the PV500-47C is particularly suitable for large commercial institutions, including hotels, hospitals, and educational facilities.

One of the standout features of the PV500-47C is its robust construction and high storage capacity. With a tank capacity of 500 gallons, it is designed to accommodate the high-demand hot water needs of large settings. The unit is engineered using resilient materials that provide long-lasting performance while also resists corrosion, ensuring the integrity of the tank over time.

The PV500-47C incorporates advanced heating technologies to improve energy efficiency. Its innovative design includes a highly efficient insulated tank that minimizes heat loss, allowing it to maintain water temperatures effectively. The water heater is typically powered by extensive heat exchangers that maximize energy transfer from the heating source to the water, which can help reduce energy costs and improve overall operational efficiency.

In addition, the PV500-47C boasts a state-of-the-art electronic control system that enables precise temperature management. This feature enhances not only safety but also the efficiency of the heating process, allowing users to program specific temperatures and schedules according to their operational needs. The unit also includes multiple safety features, such as high-temperature limit switches to prevent over-temperature situations, contributing to the overall safety of the water heating system.

Another notable characteristic of the PV500-47C is its ease of installation and maintenance. The unit is designed with accessibility in mind, allowing for straightforward installation in various commercial settings. Regular maintenance is simplified thanks to its accessible components, which makes it easier for technicians to service the system, ensuring minimal downtime.

In summary, the PVI Industries PV500-47C is a highly efficient and dependable solution for commercial water heating needs. Its impressive features, advanced technologies, and user-friendly design make it an optimal choice for businesses that require consistent hot water supply while managing energy costs effectively. This makes the PV500-47C not just a water heater, but an integral asset to any large-scale operation.
Top Page Image Contents