Maintenance

Intrepid 1640 Woodburning Stove

Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure.

Care of the Cast Iron Surface

An occasional dusting with a dry rag will keep the painted cast iron of your Intrepid looking new.

The stove’s paint can be touched up as needed. First, clean the areas to be painted with a wire brush. Then, touch up the stove with Vermont Castings high temperature stove paint. Apply the paint sparingly, and keep in mind that two light coats of paint are better than a single heavy one.

Care of Porcelain Enamel Finish

Use a dry or slightly damp rag or a soft brush to remove spills or stains. For difficult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces.

Cleaning the Glass

Most of the carbon deposits on the glass will burn off during hot fires. However, the ash residue that accu- mulates on the glass surface should be removed regularly to prevent etching. Follow this procedure to clean the glass:

•Be sure the glass is completely cool.

•Clean the glass with water or a cleaner made especially for this purpose. Do not use abrasive cleaners.

•Rinse the glass thoroughly.

•Dry the glass completely.

Glass Replacement

Replace glass only with Vermont Castings part no. 1401156 Right Side and 1401157 Left Side Glass Panels. The glass panel rests on a cushion provided by 3/16” rope gasket, #1203556 and is held in place by clips. (Fig. 35) The glass is IR coated on one side which is marked THIS SIDE OUT.

1.Remove the door from the stove and place it on a sturdy, level work surface. Use a towel to protect the porcelain enamel finish.

2.Remove phillips head screws and retainer clips.

3.Inspect the Gasket. If the window gasket is in good condition, you can leave it in place. If you replace it, use only #1203556. Be sure the channel around the window opening is clean, and free of dust.

4.Install the Glass. Lay the glass on the inner gasket with the coated side down (toward the outside of the door). Tighten the screws snugly, but loose enough to allow for a little movement of the glass when the stove is in operation. Overtightening can crack the glass immediately or cause it to crack if it is unable to expand when hot.

Gasket Replacement

Your Intrepid uses 5/16” dia. rope-type fiberglass gaskets to make a tight seal at the Front Doors and the Flue Collar. With use, particularly on those parts that move, gaskets can become brittle and compressed and may require replacement.

Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask.

1.Remove the existing gasket by grasping an end and pulling firmly.

2.Use a wire brush or a screwdriver to clean the channel of any remaining cement or bits of gasket. Remove stubborn deposits of cement with a cold chisel if necessary.

3.Determine the correct length of the appropriate- sized gasket by laying it out in the channel. Allow an extra 1-2" (25-50 mm), and mark the spot to be cut.

Gasket

KT160

Fig. 35 Door glass installation.

30000830

1640 specifications

Vermont Castings has long been synonymous with quality in the realm of wood stoves, and the Vermont Castings 1640 model exemplifies this reputation with its blend of craftsmanship and modern technology. The 1640 is designed to offer an efficient heating solution while delivering an aesthetically pleasing presence in any home.

One of the standout features of the Vermont Castings 1640 is its substantial heat output. Capable of heating spaces up to 2,000 square feet, this model is ideal for larger rooms or open floor plans. It boasts a heating capacity of 60,000 BTUs, ensuring that your living space remains comfortable even during the coldest winters. With a firebox that can accommodate logs up to 18 inches, this stove is designed for convenience, allowing for longer burn times between refueling.

The Vermont Castings 1640 is constructed with robust cast iron, offering durability and excellent heat retention. The cast iron body not only enhances the stove's lifespan but also helps distribute heat uniformly throughout the room. The aesthetic appeal of the Vermont Castings 1640 is augmented by its classic design, which can seamlessly fit into various home styles, from traditional to contemporary.

Equipped with advanced clean-burning technologies, the 1640 excels in efficiency and environmental responsibility. It features a secondary combustion system that maximizes fuel usage and minimizes emissions, resulting in a lower carbon footprint. The air wash system keeps the glass door clean, providing an unobstructed view of the beautiful flames while reducing maintenance efforts.

Another significant benefit is the adjustable air control system, allowing users to easily regulate the fire and heat output. This feature not only enhances user control but also optimizes fuel efficiency, ensuring that you're not wasting resources. The Vermont Castings 1640 also comes with a sleek and easy-to-operate door mechanism that facilitates loading and unloading of logs.

Overall, the Vermont Castings 1640 is an excellent investment for those looking to add both functionality and charm to their home heating options. Its combination of traditional craftsmanship, modern technology, and user-friendly features make it a standout choice for homeowners seeking reliability and aesthetic appeal in their wood-burning stoves. Whether it's the warm ambience or the heating efficiency, the Vermont Castings 1640 is sure to satisfy the needs of any homeowner looking to enjoy the cozy benefits of a wood stove.