Vermont Casting 1640 installation instructions Adjust the Door Latch, Chimney System Creosote

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4.Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to discour- age the gasket from unraveling.

5.Lay an unbroken 1/8" (3 mm) bead of gasket cement in the newly-cleaned channel.

6.Starting at one end, press the gasket into the channel. Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges.

7.Press the gasketed part firmly against its normal mating surface to seat the gasket evenly in its channel. Close and latch the door to do this; close the door on a piece of waxed paper to keep the cement from migrating onto the non-gasketed part, or tap other parts

8.Clean excess cement from around the channel. Let the cement that holds the new gasket dry thoroughly.

Adjust the Door Latch

Over time, the door latch mechanism may need adjustment to compensate for compression of the door gasketing.

1.Using the 5/32” Allen wrench supplied with the stove, loosen the Small Locknut enough to extend the Striker Screw one turn clockwise into the Pawl.

2.Retighten the Small Locknut while keeping the Striker Screw from turning. Test the door latch closure. You should feel some resistance as you turn the handle down through the fully closed position. Make small adjustments as necessary to achieve a secure latch.

Intrepid 1640 Woodburning Stove

The Chimney System

Creosote

Your Intrepid is designed to reduce creosote buildup significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule. Clean the system if necessary. Failure to keep the chimney and connector system clean can result in a serious chimney fire.

When wood is burned slowly, it produces tar, organic vapors and moisture that combine to form creosote. The creosote vapors condense in the relatively cool chimney flue. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire within the flue system that can damage the chim- ney and overheat adjacent combustible material.

If you do have a chimney fire, promptly:

•Shut off the air supply by placing the Air Control lever all the way to the left (LOW).

•Get everyone out of the house.

•Call the Fire Department.

You should inspect the system every two weeks during the heating season as part of a regular maintenance schedule. To inspect the chimney, let the stove cool completely. Then, using a mirror and a strong light, sight up through the flue collar into the chimney flue. If it is not possible to inspect the flue system in this fashion, the stove must be disconnected to provide better viewing access.

Pawl

Small Locknut

Large Locknut

Stricker Screw

If a significant layer of creosote has accumulated — 1/8" (3 mm) or more — remove it to reduce the risk of a chimney fire.

Clean the chimney using a brush the same size and shape as the flue liner. Flexible fiberglass rods are used to run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the clean-out door.

Set Screw

Handle Stub

Fig. 36 Door Latch Adjustment

ST531

The chimney connector should be cleaned by disconnecting the sections, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the individual sections with sheet metal screws.

If you cannot inspect or clean the chimney yourself, contact your local Vermont Castings’ Authorized Dealer or hire a professional chimney sweep.

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Contents Intrepid Introduction Table of ContentsInstallation Accessories Intrepid, Model SpecificationsMasonry Chimneys InstallationChimneys Masonry Chimneys, contd Chimney Connector GuidelinesPrefabricated Chimneys Chimney SizeFreestanding Installations Double-wall Chimney ConnectorsSingle-wall Chimney Connectors Securing the Single-wall Connector to a Masonry ChimneyRequirements Connection Above the FireplaceWall Pass-throughs Canadian Requirements Floor ProtectionFireplace Hearth Protection Mobile Home InstallationWall Shields Clearance to Surrounding Combustible MaterialsSafe Ways To Reduce Clearances 25mm Custom-formed mantel shield Fireplace Clearances Mantel Trim ShieldsConstruction Requirements Alcove InstallationsCorner Intrepid 1640 Clearance ChartRear Exit Unprotected Surfaces Protected SurfacesUnpack the Stove AssemblyInstall Stove Legs Install the Bottom Heat ShieldFlue Collar Reversal Install Smokeshelf / FirebricksInstall the Outside Air Adaptor Attach the Chimney ConnectorBurn Only High-Quality Wood Use the Air Control Setting that Works Best for YouOperation How the Intrepid WorksConditioning Your Stove Starting and Maintaining a FireRefuel While the Embers Are Still Hot Smoke Detectors Ash DisposalMaintenance Chimney System Creosote Adjust the Door LatchAnnual Maintenance Flue Sizing Draft ManagementSteel Chimney Inside/Outside LocationBackpuffing Draft TestingSingle Venting FuelConclusion Negative PressureIntrepid NC Woodburning Stove Classic Green Moonlight Sand Red Blue Brown Shell Enamel Parts Intrepid NC Model SuedeIntrepid 1640 Woodburning Stove Warranty CFM Specialty Home Products

1640 specifications

Vermont Castings has long been synonymous with quality in the realm of wood stoves, and the Vermont Castings 1640 model exemplifies this reputation with its blend of craftsmanship and modern technology. The 1640 is designed to offer an efficient heating solution while delivering an aesthetically pleasing presence in any home.

One of the standout features of the Vermont Castings 1640 is its substantial heat output. Capable of heating spaces up to 2,000 square feet, this model is ideal for larger rooms or open floor plans. It boasts a heating capacity of 60,000 BTUs, ensuring that your living space remains comfortable even during the coldest winters. With a firebox that can accommodate logs up to 18 inches, this stove is designed for convenience, allowing for longer burn times between refueling.

The Vermont Castings 1640 is constructed with robust cast iron, offering durability and excellent heat retention. The cast iron body not only enhances the stove's lifespan but also helps distribute heat uniformly throughout the room. The aesthetic appeal of the Vermont Castings 1640 is augmented by its classic design, which can seamlessly fit into various home styles, from traditional to contemporary.

Equipped with advanced clean-burning technologies, the 1640 excels in efficiency and environmental responsibility. It features a secondary combustion system that maximizes fuel usage and minimizes emissions, resulting in a lower carbon footprint. The air wash system keeps the glass door clean, providing an unobstructed view of the beautiful flames while reducing maintenance efforts.

Another significant benefit is the adjustable air control system, allowing users to easily regulate the fire and heat output. This feature not only enhances user control but also optimizes fuel efficiency, ensuring that you're not wasting resources. The Vermont Castings 1640 also comes with a sleek and easy-to-operate door mechanism that facilitates loading and unloading of logs.

Overall, the Vermont Castings 1640 is an excellent investment for those looking to add both functionality and charm to their home heating options. Its combination of traditional craftsmanship, modern technology, and user-friendly features make it a standout choice for homeowners seeking reliability and aesthetic appeal in their wood-burning stoves. Whether it's the warm ambience or the heating efficiency, the Vermont Castings 1640 is sure to satisfy the needs of any homeowner looking to enjoy the cozy benefits of a wood stove.
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