Lennox International Inc G61MP NON−DIRECT Vent Application Using Existing Chimney

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3.If exhaust piping must be run up a side wall to position above snow accumulation or other obstructions, pip- ing must be supported every 3 feet (.9m) as shown in figure 12. Refer to figure 31 for proper piping method. When exhaust piping must be run up an outside wall, any reduction in exhaust pipe size must be done after the final elbow.

CONDENSATE TRAP LOCATIONS

(Unit shown in upflow position)

Horizontal

Horizontal

left and

right and

optional

optional

downflow

downflow

Inches(mm)

UNCONDITIONED

SPACE

OUTSIDE WALL

PROVIDE SUPPORT

FOR EXHAUST LINES

EVERY 36" (914)

FIELD−PROVIDED

REDUCER MAY BE

REQUIRED TO

ADAPT LARGER

VENT PIPE SIZE TO

TERMINATION

1/2" (13) FOAM INSULATION IN UNCONDITIONED SPACE

12" (305) Max. for 2" (51) Unless Supported

SIZE TER-

MINATION

PIPE PER

TABLE 14.

12" (305) ABOVE AVERAGE SNOW ACCUMULATION

1/2" (13) FOAM INSULATION

Optional

Optional

upflow

upflow

FIGURE 33

1 − Determine which side condensate piping will exit the unit. Remove plugs from the condensate collar at the

SIDE VIEW

NON−DIRECT VENT WALL RING TERMINATION

(15F74)

FIGURE 31

G61MP NON−DIRECT VENT APPLICATION

USING EXISTING CHIMNEY

 

SIZE TERMINATION

 

 

 

STRAIGHT−CUT OR

 

PIPE PER TABLE 14.

 

 

ANGLE−CUT IN DIRECTION

 

 

 

 

OF ROOF SLOPE

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

 

 

 

EXHAUST VENT

 

 

 

 

 

 

 

 

 

(76mm−

 

 

1/2" (13mm)

 

 

 

 

 

 

 

 

 

203mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

WEATHERPROOF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM12"

 

 

 

 

 

 

INSULATION

 

 

 

(305mm)12" (304mm)ABOVE

 

 

 

 

 

 

 

 

 

 

 

ABOVE AVERAGE

 

 

 

 

 

 

 

 

 

 

 

AVERAGE SNOW

 

 

 

 

 

 

 

 

 

 

 

SNOW ACCUMULATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACCUMULATION

 

 

 

 

SHOULDER OF FITTINGS

 

 

 

 

 

 

 

 

 

 

 

PROVIDE SUPPORT

 

 

 

 

 

 

 

 

 

 

OF PIPE ON TOP PLATE

 

 

 

 

 

 

 

SHEET

 

 

 

 

 

 

 

 

 

 

 

 

METAL TOP

 

 

 

 

 

 

 

 

 

 

 

 

PLATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

(76mm−

 

 

 

 

 

 

 

 

 

203mm)

 

 

INSULATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FORM

 

 

 

 

 

EXTERIOR

 

 

 

SEAL

 

 

 

 

 

PORTION OF

 

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

NOTE − Do not discharge exhaust gases directly into any chimney or vent stack. If ver- tical discharge through an existing unused chimney or stack is required, insert piping inside chimney until the pipe open end is above top of chimney and terminate as illus- trated. In any exterior portion of chimney, the exhaust vent must be insulated.

FIGURE 32

Condensate Piping

This unit is designed for either right- or left-side exit of con- densate piping in either upflow or downflow applications; however, it must be installed on the same side of the unit as the exhaust piping. In horizontal applications, the conden- sate trap should extend below the unit. A 5−1/2" service clearance is required for the condensate trap. Refer to fig- ure for condensate trap locations.

appropriate location on the side of the unit.

NOTE − The condensate trap is factory−shipped with two rubber O−rings and two rubber clean−out caps installed. Check to make sure that these items are in place before installing the trap assembly.

2 − Install condensate trap onto the condensate collar. Use provided HI/LO screws to secure two upper flanges of the trap to the collar. Use provided sheet metal screw to secure bottom trap flange to side of unit. See figure 34.

NOTE − In upflow and downflow applications, con- densate trap must be installed on the same side as exhaust piping.

CAUTION

DO NOT use a power driver to tighten screws which secure condensate trap to cabinet. Screws should be hand−tightened using a screw driver to avoid the possibility of damage to the trap assembly.

3 − Glue the field−provided coupling or pipe to the trap. Install a tee and vent pipe near the trap.

NOTE − The condensate trap drain stubs (both sides) have an outer diameter which will accept a standard 3/4" PVC coupling. The inner diameter of each stub will accept standard 1/2" diameter PVC pipe.

NOTE − Vinyl tubing may be used for condensate drain. Tubing must be 1−1/4" OD X 1" ID and should be attached to the drain stubs on the trap using a hose clamp.

4 − Glue the field−provided drain line to the tee. Route the drain line to an open drain. As an alternate, clear vinyl tubing may be used to drain condensate away from the trap. Secure the vinyl tubing to the drain stubs on the trap using a hose clamp. Do not overtighten the

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Contents Table of Contents G61MPOptional Accessories − Must be Ordered Extra SpecificationsAfue Direct Vent Blower Data G61MP−36B−045 Performance Less Filter1495 2340 1285 1385 2410 Glass Assembly G61MP Parts ArrangementTOP CAP Sight BlowerDoor Interlock Switch S51 Circuit Breaker CB8−Control Box Control Transformer T1 Integrated Control Board A92Page TWO−STAGE Integrated Control Board Integrated Control Board Terminals 120VAC Neutral120VAC Line Integrated Control Board 5 Pin Terminal−Blower Compartment Blower Motor B3 and Capacitor C4 Secondary Limit Controls S21DS1 DS2 Description Supply AIR Blower−Heating Components Flame Sensor IgnitorBurners Figure Ignitor Bracket Burners Front View Burners TOP ViewFlame Rollout Switches S47 Combustion Air Inducer Prove Switch S18Clamshell Heat Exchanger Primary Limit Control S10CAI & Cold END Header BOX Assembly Dual Combustion AIR Prove SwitchFirst stage Negative Pressure Second stage Positive Combustion Air Inducer B6 II−PLACEMENT and Installation Outdoor Termination Kits and Corresponding Equivalencies−Vent Piping Guidelines Minimum Vent Pipe Lengths −PVC Joint Cementing ProcedureMaximum Vent Pipe Lengths − Venting Practices Upflow or Downflow Direct or NON-DIRECT Vent ApplicationsTypical Exhaust Pipe Connections Direct Vent applications where combustion air is taken From indoors and flue gases are discharged outdoorsReducer Plug ReducerCarbon Monoxide Poisoning Hazard Sweep ELLPage − G61MP Vent Termination − AIR Inlet of Other Appliance Exhaust Pipe Termination Size Reduction Front View Side ViewUsing Existing Chimney ANGLE−CUT in Direction G61MP Direct Vent ApplicationCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination Condensate Assembly Vent Nipple TEE Screw Coupling CLEAN−OUT AccessHose clamp −RINGS CAP HI/LO Screws−Preliminary and Seasonal Checks For Your Safety Read Before Operating−Heating Start-Up −Safety or Emergency Shutdown IV−HEATING System Service Checks A−C.S.A. Certification−Testing Gas Piping −Extended Period Shutdown−Testing Gas Supply Pressure −Check Manifold Pressure− Proper Gas Flow Approximate − Proper Combustion− High Altitude − Condensate pH Range−Temperature Rise −Flame Signal−External Static Pressure VI−MAINTENANCE −Blower Speed TapsPage Page VII− Wiring and Sequence of Operation Sequence of Operation On Next Heating Sequence of Operation See BOX a LOW Flame Signal YES Normal Operation DS1 and DS2 Simultaneous Slow Flash YESEN or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Continuous LOW Speed FAN Sequence of Operation Single VIII− Field Wiring Applications and Jumper SettingsTWO Cool Transformer− Both diagnostic lights fail to light up LED#2−Off Miswiring of furnace or improper conDoor interlock switch failure − Diagnostic lights flash the roll−outUous fan demand Primary, secondary or backup secon − Diagnostic lights flash the limit failure modeLED#1−Slow Flash Miswiring of furnace or improper Connections at limit switchesSwitch failure code 2.5 minutes after LED#1−Off Prove switch lines damagedCondensate in prove switch line Prove switch does not close due to aTerminating the unit − Diagnostic lights flash the pressure Switch codeWith a heating demand Installed − After 5 tries the control diagnostics− Roll−out switch trips during − Diagnostic lights flash roll−out failFails to stay lit Operation. Problem is characterized − Combustion air inducer energizesMode Er motor Nostic lights flash low flame sense BurnerLED#1−Slow Flash Sensor rod is contaminatedService Notes

G61MP specifications

Lennox International Inc. has long been a leader in HVAC solutions, and the G61MP gas furnace exemplifies the company's commitment to innovation and energy efficiency. This high-efficiency gas furnace operates with an Annual Fuel Utilization Efficiency (AFUE) of up to 96%, allowing homeowners to save significantly on energy costs while maintaining a comfortable indoor environment.

One of the primary features of the G61MP is its modulating gas valve. This technology enables the furnace to operate at multiple levels of heating output, ensuring that it can adjust its performance according to the home’s heating demands. By modulating the heating output, the G61MP maximizes efficiency and minimizes energy waste, providing a consistent temperature and improved comfort.

The G61MP also incorporates advanced two-stage heating, which enhances its performance by reducing temperature fluctuations in the home. This feature is especially beneficial during transitional weather periods when heating needs may vary widely. With its ability to operate on a lower stage most of the time, the furnace can produce quieter operation and reduced energy consumption.

In terms of design, the G61MP includes a sealed combustion chamber that draws air from outside the home for combustion, enhancing safety and efficiency. This design feature eliminates the need for indoor air, improving indoor air quality. The furnace is also equipped with a high-efficiency ECM blower motor that not only boosts comfort but operates quietly and uses less electricity compared to traditional motors.

Further enhancing its efficiency, the G61MP utilizes a variable-speed blower, which allows for precise control of airflow throughout the home. This results in better humidity control and improved air distribution, providing an overall more comfortable environment.

The Lennox G61MP is compatible with the iComfort S30 smart thermostat, allowing homeowners to control their heating remotely, adjust settings based on their schedules, and access energy usage data. This connectivity transforms the G61MP into an integral part of a smart home ecosystem, facilitating energy conservation and comfort optimization.

Lastly, the G61MP is designed with durability in mind. Its robust construction and high-quality materials ensure reliable performance and lengthy service life. Homeowners can feel assured that they are investing in a heating solution that will meet their needs for many winters to come. In summary, the Lennox G61MP gas furnace stands out with its high efficiency, advanced technology, and user-friendly features, making it a top choice for homeowners seeking exceptional heating performance.