Lennox International Inc G61MP specifications Venting Practices

Page 19
STRAPPING (metal, plastic or large wire ties)
FIGURE 12

C− Venting Practices

The thickness of construction through which vent pipes may be installed is 24" (610mm) maximum and 3" (76mm) minimum. If a G61MP furnace replaces a furnace which was commonly vented with another gas appliance, the size of the existing vent pipe for that gas appliance must be checked. Without the heat of the original furnace flue prod- ucts, the existing vent pipe is probably oversized for the single water heater or other appliance. The vent should be checked for proper draw with the remaining appliance.

1.Use recommended piping materials for exhaust pip- ing.

2.Secure all joints so that they are gas-tight using ap- proved cement.

Suspend piping using hangers at a minimum of every 5 feet (1.52m) for schedule

40 PVC and every 3 feet

(.91m) for ABS−DWV, PVC− DWV, SPR−21 PVC, and SDR−26 PVC piping. A suit- able hanger can be fabri- cated by using metal or plastic strapping or a large wire tie.

3.In areas where piping penetrates joists or interior walls, hole must be large enough to allow clearance on all sides of pipe through center of hole using a hanger.

4.Isolate piping at the point where it exits the outside wall or roof in order to prevent transmission of vibration to the structure.

5.When furnace is installed in a residence where unit is shut down for an extended period of time, such as a vacation home, make provisions for draining conden- sate collection trap and lines.

Exhaust Piping

NOTE − A 2" diameter street ell is strapped to the blower deck of 48C−110 and 60C−110 units. Street ell must be glued directly into the unit flue collar. See figure 13. A 3" to 2" reducing ell is strapped to the blower deck of the 60D−135 units. In upflow or downflow applications, the reducing ell must be glued directly into the unit flue collar.

1.Choose the appropriate side for venting in upflow or downflow positions. Exhaust piping exits from the top of the unit in horizontal air discharge applications. Glue the field−provided exhaust vent pipe (or provided street ell or reducing ell in upflow or downflow applica- tions) to the flue collar. All cement joints should be made according to the specifications outlined in ASTM D 2855. Refer to pipe and fittings specifications and gluing procedures.

TYPICAL EXHAUST PIPE CONNECTIONS AND CONDENSATE TRAP INSTALLATION

IN UPFLOW OR DOWNFLOW DIRECT OR NON-DIRECT VENT APPLICATIONS

(Right-Hand Exit in Upflow Application Shown)

PLUG

PLUG

2”

VENT PLUG

2”

2"

 

(Must be

 

 

glued in

 

 

place)

 

 

PLUG

 

 

 

CONDENSATE

 

 

TRAP

 

 

(Must be installed

 

on same side as

 

exhaust piping)

 

*2" diameter street elbow provided. **3" diameter reducing elbow provided.

***Limit pipe length to 2".

2−1/2", 3", OR 4"

 

 

 

 

 

 

 

 

 

 

 

 

 

REDUCER

 

 

 

 

 

 

 

G61MP−045, 070

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or 090 with 2−1/2",

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2”

 

 

 

 

 

3", or 4" vent pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2”

4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2−1/2",

2”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REDUCER

 

 

 

 

 

3", OR

 

 

 

 

 

 

 

 

 

 

 

(use only if

 

 

 

 

 

4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4" pipe is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

required)

 

 

 

 

 

 

 

 

REDUCER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2"***

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2"*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3"**

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G61MP−110 with

 

 

 

 

 

 

 

 

 

G61MP−135 with

2−1/2", 3", OR 4"

 

 

 

 

 

 

 

3" OR 4" vent pipe

 

 

vent pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 13

Page 19

Image 19
Contents G61MP Table of ContentsOptional Accessories − Must be Ordered Extra SpecificationsAfue Direct Vent G61MP−36B−045 Performance Less Filter Blower Data1495 2340 1285 1385 2410 Sight Blower Glass AssemblyG61MP Parts Arrangement TOP CAPIntegrated Control Board A92 Door Interlock Switch S51Circuit Breaker CB8 −Control Box Control Transformer T1Page Integrated Control Board 5 Pin Terminal TWO−STAGE Integrated Control BoardIntegrated Control Board Terminals 120VAC Neutral 120VAC LineSupply AIR Blower −Blower Compartment Blower Motor B3 and Capacitor C4Secondary Limit Controls S21 DS1 DS2 DescriptionIgnitor Bracket Burners Front View Burners TOP View −Heating Components Flame SensorIgnitor Burners FigurePrimary Limit Control S10 Flame Rollout Switches S47Combustion Air Inducer Prove Switch S18 Clamshell Heat ExchangerCAI & Cold END Header BOX Assembly Dual Combustion AIR Prove SwitchFirst stage Negative Pressure Second stage Positive Combustion Air Inducer B6 Outdoor Termination Kits and Corresponding Equivalencies II−PLACEMENT and Installation−Vent Piping Guidelines Minimum Vent Pipe Lengths −PVC Joint Cementing ProcedureMaximum Vent Pipe Lengths Upflow or Downflow Direct or NON-DIRECT Vent Applications − Venting PracticesTypical Exhaust Pipe Connections Reducer Direct Vent applications where combustion air is takenFrom indoors and flue gases are discharged outdoors Reducer PlugSweep ELL Carbon Monoxide Poisoning HazardPage − G61MP Vent Termination − AIR Inlet of Other Appliance Exhaust Pipe Termination Size Reduction Side View Front ViewG61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination −RINGS CAP HI/LO Screws Condensate AssemblyVent Nipple TEE Screw Coupling CLEAN−OUT Access Hose clamp−Preliminary and Seasonal Checks For Your Safety Read Before Operating−Heating Start-Up −Extended Period Shutdown −Safety or Emergency ShutdownIV−HEATING System Service Checks A−C.S.A. Certification −Testing Gas Piping− Proper Combustion −Testing Gas Supply Pressure−Check Manifold Pressure − Proper Gas Flow Approximate− Condensate pH Range − High Altitude−Temperature Rise −Flame Signal−External Static Pressure −Blower Speed Taps VI−MAINTENANCEPage Page VII− Wiring and Sequence of Operation Sequence of Operation On Next Heating Sequence of Operation Normal Operation DS1 and DS2 Simultaneous Slow Flash YES See BOX a LOW Flame Signal YESEN or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Continuous LOW Speed FAN Sequence of Operation Single VIII− Field Wiring Applications and Jumper SettingsTWO Transformer Cool− Diagnostic lights flash the roll−out − Both diagnostic lights fail to light upLED#2−Off Miswiring of furnace or improper con Door interlock switch failureConnections at limit switches Uous fan demand Primary, secondary or backup secon− Diagnostic lights flash the limit failure mode LED#1−Slow Flash Miswiring of furnace or improperProve switch does not close due to a Switch failure code 2.5 minutes afterLED#1−Off Prove switch lines damaged Condensate in prove switch line− After 5 tries the control diagnostics Terminating the unit − Diagnostic lights flash the pressureSwitch code With a heating demand Installed− Combustion air inducer energizes − Roll−out switch trips during− Diagnostic lights flash roll−out fail Fails to stay lit Operation. Problem is characterizedSensor rod is contaminated Mode Er motorNostic lights flash low flame sense Burner LED#1−Slow FlashService Notes

G61MP specifications

Lennox International Inc. has long been a leader in HVAC solutions, and the G61MP gas furnace exemplifies the company's commitment to innovation and energy efficiency. This high-efficiency gas furnace operates with an Annual Fuel Utilization Efficiency (AFUE) of up to 96%, allowing homeowners to save significantly on energy costs while maintaining a comfortable indoor environment.

One of the primary features of the G61MP is its modulating gas valve. This technology enables the furnace to operate at multiple levels of heating output, ensuring that it can adjust its performance according to the home’s heating demands. By modulating the heating output, the G61MP maximizes efficiency and minimizes energy waste, providing a consistent temperature and improved comfort.

The G61MP also incorporates advanced two-stage heating, which enhances its performance by reducing temperature fluctuations in the home. This feature is especially beneficial during transitional weather periods when heating needs may vary widely. With its ability to operate on a lower stage most of the time, the furnace can produce quieter operation and reduced energy consumption.

In terms of design, the G61MP includes a sealed combustion chamber that draws air from outside the home for combustion, enhancing safety and efficiency. This design feature eliminates the need for indoor air, improving indoor air quality. The furnace is also equipped with a high-efficiency ECM blower motor that not only boosts comfort but operates quietly and uses less electricity compared to traditional motors.

Further enhancing its efficiency, the G61MP utilizes a variable-speed blower, which allows for precise control of airflow throughout the home. This results in better humidity control and improved air distribution, providing an overall more comfortable environment.

The Lennox G61MP is compatible with the iComfort S30 smart thermostat, allowing homeowners to control their heating remotely, adjust settings based on their schedules, and access energy usage data. This connectivity transforms the G61MP into an integral part of a smart home ecosystem, facilitating energy conservation and comfort optimization.

Lastly, the G61MP is designed with durability in mind. Its robust construction and high-quality materials ensure reliable performance and lengthy service life. Homeowners can feel assured that they are investing in a heating solution that will meet their needs for many winters to come. In summary, the Lennox G61MP gas furnace stands out with its high efficiency, advanced technology, and user-friendly features, making it a top choice for homeowners seeking exceptional heating performance.