Lennox International Inc G61MP Safety or Emergency Shutdown, Extended Period Shutdown, Gas Piping

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WHITE RODGERS 36E SERIES GAS VALVE

 

HIGH FIRE

 

MANIFOLD

 

PRESSURE

 

ADJUSTMENT

 

ON SIDE

 

(under cap)

 

MANIFOLD

 

PRESSURE

 

TAP ON SIDE

INLET PRESSURE

LOW FIRE MANIFOLD

TAP ON SIDE

PRESSURE ADJUSTMENT

 

ON SIDE (under cap)

GAS VALVE SHOWN IN OFF POSITION

 

FIGURE 36

8 −

Honeywell VR8205 Gas Valve − Turn knob on gas

 

valve counterclockwise

to ON. Do not force.

 

White Rodgers 36E Gas Valve − Switch gas valve lever

 

to ON. See figure 36 for the White Rodgers 36E

 

valve.

 

9 −

Replace the upper access panel.

10−

Turn on all electrical power to to the unit.

11− Set the thermostat to desired setting.

NOTE − When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.

12−

If the appliance will not operate, follow the instructions

 

urning Off Gas to Unit" and call your service techni-

 

cian or gas supplier.

 

Turning Off Gas to Unit

 

1 −

Set the thermostat to the lowest setting.

2 −

Turn off all electrical power to the unit if service is to be

 

performed.

 

3 −

Remove the upper access panel.

4 −

Honeywell VR8205 Gas Valve − Turn knob on gas

 

valve clockwise

to OFF. Do not force.

 

White Rodgers 36E Gas Valve − Switch gas valve le-

 

ver to OFF.

 

5 −

Replace the upper access panel.

C−Safety or Emergency Shutdown

Turn off unit power. Close manual and main gas valves.

D−Extended Period Shutdown

Turn off thermostat or set to mode. Close

all gas valves (both internal and external to unit) to guaran- tee no gas leak into combustion chamber. Turn off power to unit. All access panels and covers must be in place and se- cured.

IV−HEATING SYSTEM SERVICE CHECKS A−C.S.A. Certification

All units are C.S.A. (formally A.G.A. and C.G.A. combined) design certified without modifications. Refer to the G61MP Installation Instruction.

B−Gas Piping

CAUTION

If a flexible gas connector is required or allowed by the authority that has jurisdiction, black iron pipe shall be installed at the gas valve and extend outside the furnace cabinet.

WARNING

Do not exceed 600 in−lbs (50 ft−lbs) torque when attaching the gas piping to the gas valve.

Gas supply piping should not allow more than 0.5"W.C. drop in pressure between gas meter and unit. Supply gas pipe must not be smaller than unit gas connection.

Compounds used on gas piping threaded joints should be resistant to action of liquefied petroleum gases.

C−Testing Gas Piping

IMPORTANT

In case emergency shutdown is required, turn off the main shut-off valve and disconnect the main power to unit. These controls should be properly labeled by the installer.

When pressure testing gas lines, the gas valve must be dis- connected and isolated. Gas valves can be damaged if subjected to more than 0.5psig (14" W.C.). See figure 37.

GAS PIPING TEST PROCEDURE

MANUAL MAIN SHUT−OFF VALVE

CAP

GAS VALVE

FIGURE 37

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Contents G61MP Table of ContentsOptional Accessories − Must be Ordered Extra SpecificationsAfue Direct Vent G61MP−36B−045 Performance Less Filter Blower Data1495 2340 1285 1385 2410 Sight Blower Glass AssemblyG61MP Parts Arrangement TOP CAPIntegrated Control Board A92 Door Interlock Switch S51Circuit Breaker CB8 −Control Box Control Transformer T1Page Integrated Control Board 5 Pin Terminal TWO−STAGE Integrated Control BoardIntegrated Control Board Terminals 120VAC Neutral 120VAC LineSupply AIR Blower −Blower Compartment Blower Motor B3 and Capacitor C4Secondary Limit Controls S21 DS1 DS2 DescriptionIgnitor Bracket Burners Front View Burners TOP View −Heating Components Flame SensorIgnitor Burners FigurePrimary Limit Control S10 Flame Rollout Switches S47Combustion Air Inducer Prove Switch S18 Clamshell Heat ExchangerCAI & Cold END Header BOX Assembly Dual Combustion AIR Prove SwitchFirst stage Negative Pressure Second stage Positive Combustion Air Inducer B6 Outdoor Termination Kits and Corresponding Equivalencies II−PLACEMENT and Installation−Vent Piping Guidelines Minimum Vent Pipe Lengths −PVC Joint Cementing ProcedureMaximum Vent Pipe Lengths Upflow or Downflow Direct or NON-DIRECT Vent Applications − Venting PracticesTypical Exhaust Pipe Connections Reducer Direct Vent applications where combustion air is takenFrom indoors and flue gases are discharged outdoors Reducer PlugSweep ELL Carbon Monoxide Poisoning HazardPage − G61MP Vent Termination − AIR Inlet of Other Appliance Exhaust Pipe Termination Size Reduction Side View Front ViewG61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination −RINGS CAP HI/LO Screws Condensate AssemblyVent Nipple TEE Screw Coupling CLEAN−OUT Access Hose clamp−Preliminary and Seasonal Checks For Your Safety Read Before Operating−Heating Start-Up −Extended Period Shutdown −Safety or Emergency ShutdownIV−HEATING System Service Checks A−C.S.A. Certification −Testing Gas Piping− Proper Combustion −Testing Gas Supply Pressure−Check Manifold Pressure − Proper Gas Flow Approximate− Condensate pH Range − High Altitude−Temperature Rise −Flame Signal−External Static Pressure −Blower Speed Taps VI−MAINTENANCEPage Page VII− Wiring and Sequence of Operation Sequence of Operation On Next Heating Sequence of Operation Normal Operation DS1 and DS2 Simultaneous Slow Flash YES See BOX a LOW Flame Signal YESEN or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Continuous LOW Speed FAN Sequence of Operation Single VIII− Field Wiring Applications and Jumper SettingsTWO Transformer Cool− Diagnostic lights flash the roll−out − Both diagnostic lights fail to light upLED#2−Off Miswiring of furnace or improper con Door interlock switch failureConnections at limit switches Uous fan demand Primary, secondary or backup secon− Diagnostic lights flash the limit failure mode LED#1−Slow Flash Miswiring of furnace or improperProve switch does not close due to a Switch failure code 2.5 minutes afterLED#1−Off Prove switch lines damaged Condensate in prove switch line− After 5 tries the control diagnostics Terminating the unit − Diagnostic lights flash the pressureSwitch code With a heating demand Installed− Combustion air inducer energizes − Roll−out switch trips during− Diagnostic lights flash roll−out fail Fails to stay lit Operation. Problem is characterizedSensor rod is contaminated Mode Er motorNostic lights flash low flame sense Burner LED#1−Slow FlashService Notes

G61MP specifications

Lennox International Inc. has long been a leader in HVAC solutions, and the G61MP gas furnace exemplifies the company's commitment to innovation and energy efficiency. This high-efficiency gas furnace operates with an Annual Fuel Utilization Efficiency (AFUE) of up to 96%, allowing homeowners to save significantly on energy costs while maintaining a comfortable indoor environment.

One of the primary features of the G61MP is its modulating gas valve. This technology enables the furnace to operate at multiple levels of heating output, ensuring that it can adjust its performance according to the home’s heating demands. By modulating the heating output, the G61MP maximizes efficiency and minimizes energy waste, providing a consistent temperature and improved comfort.

The G61MP also incorporates advanced two-stage heating, which enhances its performance by reducing temperature fluctuations in the home. This feature is especially beneficial during transitional weather periods when heating needs may vary widely. With its ability to operate on a lower stage most of the time, the furnace can produce quieter operation and reduced energy consumption.

In terms of design, the G61MP includes a sealed combustion chamber that draws air from outside the home for combustion, enhancing safety and efficiency. This design feature eliminates the need for indoor air, improving indoor air quality. The furnace is also equipped with a high-efficiency ECM blower motor that not only boosts comfort but operates quietly and uses less electricity compared to traditional motors.

Further enhancing its efficiency, the G61MP utilizes a variable-speed blower, which allows for precise control of airflow throughout the home. This results in better humidity control and improved air distribution, providing an overall more comfortable environment.

The Lennox G61MP is compatible with the iComfort S30 smart thermostat, allowing homeowners to control their heating remotely, adjust settings based on their schedules, and access energy usage data. This connectivity transforms the G61MP into an integral part of a smart home ecosystem, facilitating energy conservation and comfort optimization.

Lastly, the G61MP is designed with durability in mind. Its robust construction and high-quality materials ensure reliable performance and lengthy service life. Homeowners can feel assured that they are investing in a heating solution that will meet their needs for many winters to come. In summary, the Lennox G61MP gas furnace stands out with its high efficiency, advanced technology, and user-friendly features, making it a top choice for homeowners seeking exceptional heating performance.
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