Langley/Empire DV-20E-5, DV-40E-5 installation instructions Furnace Control Board Diagnostics

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FURNACE CONTROL BOARD

DIAGNOSTICS

FAULT SEQUENCE CODE — TROUBLE SHOOTING GUIDE

# of Blinks

Fault Condition

Fault Correction

Steady On

Control OK

 

1

Flash

Temperature limit switch is open

-Check Circulating Air Blower Inlet or Grill Outlet for Blockage, Inducer

 

 

 

Blower/Circulating Air Blower Run to Cool Heat Exchanger and Limit

 

 

 

-Check for Flame Roll Out Condition Causing Roll Out Limit Switch on

 

 

 

Burner Box to Open

 

 

 

-Clean Circulating Air Filter

2

Flashes

Pressure switch is open with inducer on

-Check Heat Exchanger and Flue System, Outlet and Inlet for Restriction

 

 

 

-Check Inducer Blower/Wheel for Operation/Airflow

 

 

 

-Check Pressure Switch

3

Flashes

Pressure switch is closed with inducer off

-Check Pressure Switch and Replace

4

Flashes

Lockout due to failed ignition

-Check for Broken Ignitor

 

 

 

-Check for Bent Ignitor Bracket - Ignitor too far from Burner

 

 

 

-Check for Flame Sensor Malfunction/or False Ground

 

 

 

-Check Gas Valve

 

 

 

-Reset Thermostat

5

flashes

L1/Neutral reversed or voltage not present

-Shut Off Power to Unit and Dis-Connect Cordset Plug from Wall Recep-

 

 

on L1

tacle.

 

 

 

Open Junction Box and Un-Reverse Polarity of Incoming Power Leads

Rapid Flash

Flame sense or internal control fault

-Check Ignitor Operation

 

 

 

-Check Flame Sensor for Malfunction or False Grounding

 

 

 

-Check Gas Valve

 

 

 

-Reset Thermostat

Note: If the hot surface ignitor is to be replaced, be sure to disconnect all power to the unit. Be very careful in handling the new ignitor as they are fragile and can be broken easily if hit or dropped.

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19562-1-0606

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Contents Installation Instructions What to do if YOU Smell GASTable of Contents Important Safety Information Do not Operate this Appliance Without Front Panel InstalledLP-GAS Warning Odor Safety Informtion for Users of LP-GASNo Odor Detected Odor Fade Requirements for Massachusetts Clear of ALL ObstructionsSpecifications IntroductionPressure Testing of the Gas Supply System GAS SupplyRecommended Gas Pipe Diameter Checking Manifold PressureConversion Instructions from LP Propane GAS to Natural GAS GAS Conversion InstructionsConversion Instructions from Natural GAS to LP Propane GAS Furnace Installation Installation on Rugs and TileClearances Locating Wall Opening Figures 2, 3Installing Wall Bracket Figures 5 Venting Figures 7, 8Furnace Installation Vent Terminal FigureReassembly and Resealing Vent-Air Intake System Condensate Removal Figures 11For Your Safety Read Before Operating Lighting InstructionsReplacement of Thermistor with 24 Volt Wall Thermostat WiringInternal Electronic Thermostat/Temperature Control Board Maintenance Operation and TroubleshootingFurnace Control Board Diagnostics # of Blinks Fault Condition Fault CorrectionHOW to Order Repair Parts Parts ListParts View Service Notes