Johnson Controls Complete TM9V Installation Manual for Your York Gas Furnace
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INSTALLATION MANUAL

RESIDENTIAL GAS FURNACE

MODELS: TM9V*MP

(96% AFUE Two Stage

Variable Speed ECM Multi-position)

LIST OF SECTIONS

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CONDENSATE PIPING AND FURNACE

VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 17

COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . 23 START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 30 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 35 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 38 REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 38 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

LIST OF FIGURES

Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7 Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8 Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Thermostat Chart - Single Stage Air Conditioners

with Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . 13 Thermostat Chart - Single Stage Heat Pump with Two Stage Variable Speed Furnace (Hot Heat Pump or Conventional) . . . . . . 14 Thermostat Chart - Two Stage AC with

Two Stage Variable Speed Furnace . . . . . . . . . . . . . . . . . . . . . . . . 15

Thermostat Chart - Two Stage HP with Two Stage

Variable Speed Furnace (Hot Heat Pump or Conventional) . . . . . . . 16 Typical. Condensate drain, vertical installation . . . . . . . . . . . . . . . . . 17 Typical. Combustion Pipe Drain Tee . . . . . . . . . . . . . . . . . . . . . . . . 18 Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 26 Double Horizontal Combustion Air Intake and Vent Termination . . . 26 Double Vertical Combustion Air Intake and Vent Termination . . . . . 26 Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 27 Combustion Airflow Path Through The Furnace Casing . . . . . . . . . 27 Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 28 Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 30 Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Reading Gas Pressure 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

LIST OF TABLES

Unit Clearances to Combustibles

. 4

Coil Projection Dimensions - PC Series Coils

. 7

Cabinet and Duct Dimensions

. 9

Recommended Filter Sizes (High Velocity 600 FPM)

. 9

Nominal Manifold Pressure - High Fire

11

Nominal Manifold Pressure - Low Fire

11

Ratings & Physical / Electrical Data

12

Maximum Equivalent Pipe Length

23

Elbow Dimensions

24

Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Combustion Air Intake and Vent Connection

Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 28

Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 31

Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Air Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

These high efficiency, compact units employ induced combustion, reli- able hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applica- tions.

These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and oper- ation.

These units are Category IV listed and may not be common vented with another gas appliance as allowed by the National Fuel Gas Code.

701379-UIM-C-0712

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Contents List of Sections Models TM9V*MPList of Figures List of TablesSpecific Safety Rules and Precautions Section I SafetySafety Requirements Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionSection II Ductwork Floor Base and Ductwork Installation DownflowDuctwork General Information Duct FlangesCOIL/FURNACE Assembly MC/FC/PC Series Coils Coil InstallationFurnace Assembly MC & FC Series Coils Coil Flange InstallationCoil / Furnace Assembly HC Series Coils Downflow Duct ConnectorsBottom Return and Attic Installations Critical Coil ProjectionDownflow Application Horizontal ApplicationCabinet Dimensions Inches Filter InstallationAttempt to install filters inside the furnace Section III FiltersGAS Piping Installation GAS SafetySection IV GAS Piping Side ReturnGAS Orifice Conversion for Propane LP High Altitude Pressure Switch ConversionHigh Altitude GAS Orifice Conversion Manifold Pressures in. w.c Manifold Pressures kPaElectrical Power Connections Section V Electrical PowerLOW Voltage Control Wiring Connections Supply Voltage ConnectionsAC 9A TWO Stage Variable Speed Furnace OD Models AC 24C ID Models OD Models Electronic AIR Cleaner Connection Accessory ConnectionsHumidifier Connection Single Stage ThermostatTypical. Combustion Pipe Drain Tee Condensate Drain TerminationWill cause the furnace Airflow Horizontal Left Horizontal Right Inducer AS Received Right ConfigurationSection VII Combustion AIR and Vent System Combustion AIR and Vent SafetyCombustion AIR/VENT Pipe Sizing Model Input Pipe Size MaximumCombustion AIR / Venting Combustion AIR and Vent Piping AssemblyElbow Fitting Equivalent LengthHome Layout Vent ClearancesVent Applications and Termination Vent SystemVenting Multiple Units Outdoor Combustion Air Downward VentingCombustion AIR Supply Ambient Combustion Air SupplyDampers, Louvers and Grilles Canada Only Combustion Air Source From OutdoorsAir Supply Openings and Ducts Free AreaVentilated Combustion Air Termination Ventilated Combustion AirVent Blower Rotation Section Viii START-UP AdjustmentsGAS Piping Leak Check Ignition System SequenceRevolution Cu Ft Seconds ForRevolution Read the inlet gas pressure Adjustment of Manifold GAS Pressure & Input RateRead the manifold gas pressure Inlet GAS Pressure RangeAdjustment of FAN Control Settings Adjustment of Temperature RiseHeating Indoor Fan Off Delay Variable Speed MotorsHigh / LOW Heat CFM High / LOW Speed Cooling and Heat Pump CFMSection X Normal Operation and Diagnostics Section IX Safety ControlsFurnace Control Diagnostics TroubleshootingHeating Cycle Diagnostic Fault Code Storage and Retrieval Replacement Part Contact Information Section XI Replacement Parts ListDescription Diagram XII WiringWiring Diagram York International Corp York Drive Norman, OK

TM9V*MP specifications

Johnson Controls has long been a leader in providing innovative comfort solutions, and their TM9V*MP series of variable speed air handlers is a testament to their commitment to efficiency and performance. These products are designed to optimize heating and cooling in both residential and commercial applications, ensuring superior indoor air quality and comfort year-round.

One of the standout features of the TM9V*MP series is its variable speed technology. Unlike traditional single-speed systems, the TM9V*MP adjusts its airflow according to real-time heating and cooling demands. This not only enhances comfort by maintaining consistent temperatures but also significantly reduces energy consumption. The variable speed motor operates quietly and efficiently, making it ideal for both living environments and workplaces.

In terms of design, the TM9V*MP is engineered for ease of installation and maintenance. It comes in a compact size that allows for flexible positioning within existing ductwork, making retrofits simpler for contractors. Additionally, the modular design allows for easy access to internal components, which facilitates hassle-free servicing and maintenance.

The unit also features a robust filtration system that works in tandem with a range of air quality technologies. This includes optional media filters that capture allergens and particulates, ensuring that the air quality within a space is not only comfortable but also healthy. The integration of advanced technologies, such as integrated Wi-Fi capabilities, provides users with the ability to monitor and adjust settings remotely via smartphones or tablets.

Moreover, the TM9V*MP series is compatible with a wide range of communication protocols, enabling seamless connectivity with smart home systems. This means that users can create customized comfort profiles and take advantage of energy-saving features automatically.

Durability is another key characteristic of the TM9V*MP series. Built with high-quality materials and subjected to rigorous testing, these air handlers are designed to endure even the most demanding conditions while providing reliable performance over time.

In summary, Johnson Controls' TM9V*MP series offers an array of features that cater to modern comfort demands. With its variable speed technology, user-friendly design, air quality enhancements, and strong connectivity options, it stands out as a prime choice for both residential and commercial HVAC applications, setting a high standard for efficiency and indoor comfort.
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