Louisville Tin and Stove DVCF653B-R, DVCF654B-R Pilot Adjustment, To Remove Main Burner for

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PILOT ADJUSTMENT

Locate the pilot adjustment screw on the valve. The pilot flame should surround at least the top 3/8” of the powerpile (pilot generator) or flame sensor (see Figure 7). The pilot is unregulated so it will be operating at inlet line pressure (Max. 7” w.c. for Natural Gas and 11” w.c. for Propane). To decrease the pilot flame,

turn the screw clockwise (approximately six full turns to bottom of pilot light channel) until you produce

sufficient flame at the minimum noise level.

PILOT FLAME ADJUSTMENT: Pilot flame should envelop 3/8 to 1/2 inch of the tip of sensor.

3/8” to 1/2”

 

3/8”

 

to

 

 

 

 

1/2”

 

 

 

FIGURE 7A

FIGURE 7B

STANDING PILOT

I.I.D. PILOT

 

 

Pilot Adj. Screw

Pilot Adj. Screw

ROBERTSHAW

ROBERTSHAW

7200ER-SO4

7200IPER-SO4

FIGURE 7C

FIGURE 7D

STANDING PILOT

I.I.D. PILOT

1-1/

2 3/4

FIGURE 8

TO REMOVE MAIN BURNER FOR

INSPECTION AND CLEANING

1.Turn thermostat to lowest setting and allow furnace to cool.

2.Turn off all electric power to furnace.

3.Remove lower grille.

4.Disconnect gas supply to valve.

5.Disconnect wires from gas valve.

6.Remove 15 screws holding burner door to burner box. Pull door forward to remove complete burner, gas valve assembly.

7.After inspecting and cleaning, place burner assembly back into burner box and tighten 15 screws. NOTE: Be sure door gasket is not damaged and will effect a proper seal or pilot outage will occur.

8.Connect wires back to valve.

9.Connect gas supply back to valve.

10.Turn on electric to furnace.

11.Follow lighting instructions, and replace lower grille.

It is recommended that the furnace and all components be inspected at least annually by a qualified service person. This should include the burner, pilot, heat exchanger, and vent system. Be sure that the flow of combustion and ventilation air is not obstructed.

IMPORTANT: Keep burner and control compartment clean. Vacuum control compartment at the start of the heating season and as often as needed.

PROPER BURNER FLAME

The burner flame may be observed by raising the sight glass cover. A proper flame will have a dark blue inner mantle that sits right on top of the burners with a lighter blue outer mantle rising above the burner (See Figure 8). There may be some yellow where the pilot flame and burner flame meet. There is no primary air adjustment on the burner, and proper flame is assured since the correct manifold pressure and orificing has been done at the factory. NOTE: It is advised that the burner flames be checked at least twice during the heating season for any changes in burner flame characteristics. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids. This heater comes from the factory with the proper burner orifice for elevations up to 2,000 feet. Heaters installed above 2,000 feet must be derated 4% for every 1,000 feet. For the proper orifice size, find the Model Number and elevation on the

orifice chart. Replace burner orifice.

NATURAL GAS

MODEL 0 to 2,000 - 4,000 - 6,000 - 8,000 –

NUMBER 2,000’ 4,000’ 6,000’ 8,000’ 10,000’

DVCF403B 32 34 35 36 40

DVCF407B 32 34 35 36 40

DVCF557B 3.6m 29 30 30 31

DVCF653B 25 27 28 29 30

ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT

L.P. GAS

MODEL 0 to 2,000 - 4,000 - 6,000 - 8,000 –

NUMBER 2,000’ 4,000’ 6,000’ 8,000’ 10,000’

DVCF404B 49 50 51 52 52

DVCF408B 49 50 51 52 52

DVCF558B 44 45 47 48 49

DVCF654B 2.3mm 44 45 47 48

ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT

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Contents NAT. GAS DVCF407B-R DVCF557B-R DVCF408B-R DVCF558B-R NAT. GAS DVCF403B-R DVCF653B-R DVCF404B-R DVCF654B-RWhat to do if YOU Smell GAS Contents IntroductionSafety Rules Vent Terminal Clearances Clearances FloorROUGH-IN GAS Supply Installation Electrical ROUGH-INLocations DIA WallLocate Vent Opening Installing the FurnaceThermostat Installation GAS ConnectionLighting Instructions To Turn OFF GAS to ApplianceA fire or explosion To Remove Main Burner for Pilot AdjustmentProper Burner Flame DVCF653 DVCF654 Ladder Schematic Pictorial SchematicDVCF403 DVCF404 Ladder Schematic DVCF403B, DVCF404B Standing PilotDVCF407B, DVCF408B DVCF407 DVCF408 Ladder SchematicDVCF557 DVCF558 Ladder Schematic MotorManual Reset Switch Terminal Block Wiring DiagramMaintenance Instruction KIT no SR Side Register Flush Side KIT no SRB Side Register W/BOOTOptional Side Discharge Kits Side Discharge on Casing ROUGH-INS for Side DischargePEK KIT Instructions 14’ Plug Extension KIT For NON-RECESSED Installations onlyUnits with Terminal Board Step # Trouble Shooting Chart Symptom Possible Causes Corrective ActionService Record Symptom Possible Causes Corrective ActionVent Assemlby Spark Igniter Thermostat Burner AssemblyDirect Vent Counterflow Wall Furnace DVCF40B-R, DVCF55B-R, DVCF65B-R SeriesHOW to Properly Order Parts Part List Part Description PricePart Description Your GAS Control and Pilot Light System Critical Safety Points to RememberTampering is Dangerous Louisville TIN and Stove Company Table a

DVCF557B-R, DVCF653B-R, DVCF654B-R, DVCF403B-R, DVCF408B-R specifications

The Louisville Tin and Stove DVCF series offers a range of innovative and versatile vented gas fireplaces, designed to enhance the aesthetic appeal and comfort of any space. Key models in this series include the DVCF404B-R, DVCF654B-R, DVCF653B-R, DVCF557B-R, and DVCF407B-R. Each fireplace is engineered with advanced features and technologies, ensuring an efficient and enjoyable heating experience.

The DVCF404B-R is a compact yet powerful model, perfect for smaller areas. It delivers a heat output of up to 30,000 BTUs, providing ample warmth while maintaining energy efficiency. Its sleek design and modern appearance make it an attractive focal point in any room. The DVCF654B-R, on the other hand, boasts a larger heating capacity, ideal for more spacious environments. With BTUs reaching 38,000, this fireplace ensures that larger areas remain comfortably warm even during harsh winter months.

The DVCF653B-R combines functionality with elegance, featuring a contemporary linear design that fits well into various interior styles. Its advanced venting technology ensures easy installation and optimal performance, allowing homeowners to enjoy the flames' beauty without compromising on safety or efficiency. Meanwhile, the DVCF557B-R is particularly noteworthy for its customizable options, which enable users to choose from various finishes and decorative media, personalizing their fireplace to match their unique tastes.

Lastly, the DVCF407B-R offers a blend of traditional and modern aesthetics, making it a versatile choice for different decor styles. Its efficient heating capabilities and advanced safety features, such as automatic shut-off and a glass front for reduced emissions, make it a reliable option for families.

Overall, the Louisville Tin and Stove DVCF series not only enhances home decor but also prioritizes efficiency, safety, and ease of use. Each model embodies quality craftsmanship and modern technological advancements, making them exceptional choices for anyone looking to invest in a gas fireplace. The comprehensive features, from customizable designs to high BTU outputs, make the DVCF series a standout in the market for homeowners seeking comfort and style.