Empire Comfort Systems DV-35-2SG GAS Supply, Recommended Gas Pipe Diameter

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GAS SUPPLY

Locating Gas Supply

The gas line can enter the unit either through the floor or outside wall. The gas line opening should be made at this time. Location of the opening will be determined by the position of floor joists and the valve and union used for servicing.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Tubing, Type L

 

Inside Diameter

Outside Diameter

 

Nat.

L.P.

Nat.

L.P.

0-10 feet

1/2”

3/8”

1/2”

3/8”

0-3 meters

12.7mm

9.5mm

12.7mm

9.5mm

10-40 feet

1/2”

1/2”

5/8”

1/2”

4-12 meters

12.7mm

12.7mm

15.9mm

12.7mm

40-100 feet

1/2”

1/2”

3/4”

1/2”

13-30 meters

12.7mm

12.7mm

19mm

12.7mm

100-150 feet

3/4”

1/2”

7/8”

3/4”

31-46 meters

19mm

12.7mm

22.2mm

19mm

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.

Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings

ANS Z21.45 Assembled Flexible Appliance Connectors of Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.

GAS SUPPLY

NPT NIPPLE

TEE HANDLE

 

FLEX TUBING

 

FLARE SHUT OFF VALVE

FLARE FITTING

CLOSE NIPPLE

NPT NIPPLE

TEE HANDLE

 

SHUT OFF VALVE

 

NPT GAS SUPPLY

NPT UNION

Figure 1

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA- B149 (.1 or .2) installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.

12434-9-0107

Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!

Agas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

Figure 2

Method of Installing a Tee Fitting Sediment Trap Pressure Testing of the Gas Supply System

1.To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.

2.The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

3.The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! If one of the above procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.

Checking Manifold Pressure

Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.61kPa). Propane gas models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0" w.c. (3.237kPa).

A1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control.

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Contents Installation Instructions Table of Contents This is a Heating Appliance Important Safety InformationLearn to recognize the odor of LP-gas. Your local LP-Gas Safety Informtaion for Users of LP-GASClear of ALL Obstructions Requirements for MassachusettsIntroduction SpecificationsRecommended Gas Pipe Diameter GAS SupplyLocation of Furnace Installation InstructionsInstalling Wall Mounting Bracket ClearancesCutting Vent Tubes Installing Vent AssemblyReassembly And Resealing Vent-Air Intake System Attaching Furnace To Wall Mounting BracketSystem Check Figure Thermostat LocationPiezo Pilot Ignitor Instructions Lighting Instructions For Your Safety Read Before LightingMain Burner Flame Characteristics Pilot Flame CharacteristicsPrimary Air Adjustment Figure Troubleshooting MaintenanceParts List HOW to Order Repair PartsParts View Optional Blower DRB-1 Optional Blower Installation InstructionsOptional Blower Installation Instructions Service Notes Service Notes