Weil-McLain Series 2 manual 1e Prepare boiler location air openings, Air openings must be provided

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GOLD CGi Gas-Fired Water Boiler — Boiler Manual

1e Prepare boiler location — air openings

Combustion air opening location and sizing requirements depend on the clearances around the boiler. Check the boiler placement compared to

Figure 1a, page 7.

 

 

If all clearances are at least equal to Figure 1a,

 

page 7, apply the sizing and placement of openings

 

given on pages 10 and 11.

 

If ANY clearance is less than Figure 1a, page 7,

 

you must provide air openings sized and located as

 

shown in Figure 1b, page 7. DO NOT apply the sizing

 

and location information shown on page 10 or 11.

Figure 2 Air openings to interior spaces

Figure 3 Air directly through outside wall

Air openings must be provided

Combustion air and ventilation openings must comply the National Fuel Gas Code ANSI Z223.1-latest edition, or applicable local building codes. Canadian installations must comply with B149.1 or B149.2 Installation Codes.

Provide adequate combustion and ventilation air to assure proper combustion and reduce the risk of severe personal injury, death or substantial property damage caused by flue gas spillage and carbon monoxide emissions.

Air opening options

Two openings — Air supply from inside the building

1.If the building is of unusually tight construction (see definition, next page), the building must also be provided with air openings directly to the outside, sized and located per Figure 3, Figure 4 or Figure 5.

2.Buildings of typical construction should provide adequate combustion air from natural infiltration, so additional air openings to the building are not required.

3.See Figure 2. Provide two openings through the interior wall, within 12 inches of the ceiling and the floor, sized per Figure 2.

Figure 4 Air from outdoors — vertical ducts

Two openings — Air supply directly from outside

1.Air openings must be directly through an outside wall, or into a space that connects directly to the outside (such as a ventilated attic or crawl space, for example).

2.See Figure 3 — Openings directly through an outside wall — provide two openings within 12 inches of the ceiling and the floor, sized per Figure 3.

3.See Figure 4 — Air supplied through vertical ducts — provide two openings terminated within 12 inches of the ceiling and the floor, sized per Figure 4.

4.See Figure 5 — Air supplied through horizontal ducts — provide two openings within 12 inches of the floor and the ceiling, sized per Figure 5.

Figure 5 Air from outdoors — horizontal ducts

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Part Number 550-110-710/0107

 

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Contents Gold CGi How it works Gold CGi Gas-Fired Induced-Draft Water Boiler Contents Please read before proceeding Installations must follow these codes 1a Prepare boiler location codes & checklistBefore locating the boiler, check the following 1b Prepare boiler location clearances 1c Prepare boiler location vent system When removing boiler from an existing common vent systemChimney or vent require- ments 1d Prepare boiler location air contamination Products to avoidAir opening options 1e Prepare boiler location air openingsAir openings must be provided Two openings Air supply from inside the buildingSingle air opening option Exhaust fans and air moversMotorized air dampers Exception for large spacesPlace boiler/crate near position 2a Prepare boiler placement & setupOrifice replacement procedure Inspect orifices and burnersDrain and remove fittings 2b Prepare boiler pressure testHydrostatic pressure test Prepare boiler for testCGi venting methods Chimney draft or Direct exhaust 3a Venting general informationVenting chimney draft venting Chimney draft venting3c Venting Direct exhaust components Obtain vent system components3d Venting direct exhaust vent starter 3e Venting direct exhaust termination Vent termination minimum clearances3f Venting direct exhaust installation Direct exhaust vertical ventingUsing any termination other than one of those shown 4a Water piping general information Diaphragm-type or bladder- type expansion tank Figure 4b Water piping single-zone systemClosed-type expansion tank 4c Water piping multiple zones Piping multiple zonesZoning with circulators Valve adjustment 4d Piping low temperature systemsTemperature gauges Primary/secondary preferred bypass piping methodPrimary/secondary piping Valve adjustment BOILER-bypass piping methodBoiler-bypass piping Zoning with SYSTEM-bypass piping method 4e Water piping refrigeration system Prevent chilled water from entering boilerNatural Gas Connecting gas supply piping to boilerGas piping Propane GasWiring connections Field wiringElectrical installation must comply with ThermostatCheck for gas leaks Freeze protection when used7a Start-up preparation Determine if water treatment is neededInspect system water piping Fill the system with waterInspect base insulation Start the boiler 7b Start-up operate boilerCheck system and boiler Check for 7c Start-up if boiler doesn’t startCheck burner flames Pilot burner flame FigureCheck-out procedure checklist Installation and service certificate9a Operation sequence 9b Operation wiring diagrams Schematic wiring diagramLadder wiring diagram 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-8 10a Service and maintenance schedule Verify Proper Operation After Servicing10b Service and maintenance annual start-up Condensate drain system 10b Service & maintenance annual start-upBurners and base Inducer motorAir vents and air elimination Gas pipingCold fill and operating pressures Limit controls and cutoffsReview with owner Boiler relief valveBefore troubleshooting 11a Troubleshooting procedure11b Troubleshooting components Air pressure switchControl indicator lights Lockout modes Control indicator lightsTroubleshooting the control module Control moduleControl module connections 11c Troubleshooting control module lights Chart 1- Troubleshooting Power light statusChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Does blower motor operate? Item 8 , Verify Sequence 12a Replacement parts Section assembly Base Jacket Trim Controls12b Replacement parts section assembly Section assembly12c Replacement parts base Base assemblyDescription Weil-McLain Part number 12d Replacement parts jacket Jacket assemblyBoiler 12e Replacement parts trim Fittings shown are included with boiler12f Replacement parts controls Propane gas components13a Dimensions Dimensional drawing13b Ratings DOEHandling ceramic fiber and fiberglass materials Removal of Combustion Chamber Lining or Base Panels
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Series 2 specifications

The Weil-McLain Series 2 is a highly regarded boiler system known for its robustness, efficiency, and ease of installation. Designed primarily for residential and light commercial applications, the Series 2 boasts a variety of features that cater to diverse heating needs.

One of the standout characteristics of the Series 2 is its cast iron construction, which provides durability and longevity. Cast iron is well-suited for heat retention, allowing the boiler to operate more efficiently and deliver consistent warmth. The Series 2 is available in multi-fuel options, accommodating both natural gas and propane, making it versatile for various installations.

Efficiency is a key feature of the Weil-McLain Series 2, with annual fuel utilization efficiency (AFUE) ratings that meet or exceed industry standards. This ensures that homeowners can enjoy not only a comfortable living environment but also reduced energy bills. The Series 2 is designed to provide optimal performance, minimizing fuel consumption while maximizing heat output.

Another innovative aspect of the Series 2 is its user-friendly control system. Equipped with advanced controls, the boiler allows for precise temperature management and can easily be integrated with existing heating systems. This adaptability is crucial for ensuring that the boiler matches the specific heating demands of any space, increasing overall comfort levels.

Installation is straightforward, thanks to the boiler's thoughtful design. The Series 2 features a compact footprint, allowing for flexible placement in various settings. Additionally, Weil-McLain provides comprehensive documentation and customer support, making it easier for technicians to install and maintain the system.

The Series 2 also includes features aimed at ease of maintenance. Its clean-out ports facilitate quick access for servicing, ensuring that the boiler remains in peak operating condition throughout its lifespan. Weil-McLain’s commitment to quality means users can expect reliable performance year after year.

Overall, the Weil-McLain Series 2 stands out as an excellent choice for those seeking a dependable, efficient, and straightforward heating solution. Its combination of durable construction, high efficiency, and user-centric design makes it a leading option in the boiler market, appealing to both homeowners and professionals alike. Whether for a new installation or a replacement, the Series 2 is poised to deliver exceptional heating performance.