Whirlpool UG2J5040T3NOV, 285258, 285256, 285253, 285255, 285257 Closed System/Thermal Expansion

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Closed System/Thermal Expansion

Please note the following:

The system should be installed only with piping that is suitable for potable (drinkable) water such as copper, CPVC, or polybutylene. This water heater must not be installed using iron piping or PVC water piping.

Use only pumps, valves, or fittings that are compatible with potable water.

Use only full flow ball or gate valves. The use of valves that may cause excessive restriction to water flow is not recommended.

Use only 95/5 tin-antimony or other equivalent solder. Any lead based solder must not be used.

Piping that has been treated with chromates, boiler seal, or other chemicals must not be used.

Chemicals that may contaminate the potable water supply must not be added to the piping system.

Closed System/Thermal Expansion

Manual backgroundWARNING

Explosion Hazard

If the temperature and pressure relief valve is dripping or leaking, have a qualified person replace it.

Examples of a qualified person include: licensed plumbers, authorized gas company personnel, and authorized service personnel.

Do not plug valve. Do not remove valve.

Failure to follow these instructions can result in death, or explosion.

Periodic discharge of the temperature and pressure relief valve may be due to thermal expansion in a closed water supply system. The water utility supply meter may contain a check valve, backflow preventer or water pressure reducing valve. This will create a closed water system. During

the heating cycle of the water heater, the water expands causing pressure inside the water heater to increase. This may cause the temperature and pressure relief valve to discharge small quantities of hot water. To prevent this, it is recommended that a diaphragm-type expansion tank (suitable for potable water) be installed on the cold water supply line. The expansion tank must have a minimum capacity of 1.5 U.S. gallons for every 50 gallons of stored water. Contact the local water supplier or plumbing inspector for information on other methods to control this situation.

IMPORTANT: Do not plug or remove the temperature and pressure relief valve.

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Contents with the Flame Lock Safety System Installation Instructions and Use & Care GuideUltra Low Nox Gas Water Heater Table Of Contents WATER HEATER SAFETYImportant Instructions PAGEImportant Information About This Water Heater INSTALLING YOUR GAS WATER HEATERConsumer Information Consumer ResponsibilitiesSite Location Location RequirementsState of California Clearances and AccessibilityGas Requirements Gas SupplyGas Pressure Combustion Air Supply and Ventilation Confined Space Unconfined SpaceAll Air from Inside the Building Louvers and Grilles All Air from OutdoorsOpening ReferenceVent Connectors Draft hood InstallationVent Pipe System Vent Pipe SizeVertical Exhaust Gas Vent Chimney ConnectionPiping Installation Water System PipingClosed System/Thermal Expansion Explosion Hazard Temperature and Pressure Relief ValveDo not plug valve. Do not remove valve T&P Relief Valve and Pipe Insulation Some ModelsSpecial Applications Solar InstallationCombination Space Heating/Potable Water System Important Information About This Water Heater Installation ChecklistWater Heater Location Combustion Air Supply and VentilationLighting Instructions OPERATING YOUR WATER HEATERFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING Checking the DraftLIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCEStacking Burner FlamesEmergency Shut Down Water Temperature RegulationSafety Shut-off Operational ConditionsCondensation Water Heater SoundsRoutine Preventive Maintenance MAINTENANCE OF YOUR WATER HEATERDraining and Flushing Temperature and Pressure Relief ValveRemoving the Burner Door Assembly Replacement PartsReplacing the Pilot Assembly Natural Gas Burner Ultra Low NoxExternal Inspection & Cleaning of the Flame-trap Cleaning the Pilot AssemblyCleaning the Combustion Chamber and Flame-trap Replacing the ThermocoupleTesting the Igniter System Replacing the Burner Door AssemblyPiezoelectric Igniter System Flame LockSafety System Operational Checklist TROUBLESHOOTING CHARTPOSSIBLE CAUSES PROBLEMCORRECTIVE ACTION PILOT WILL NOT REMAIN LITSection A Pilot light will not light PILOT LIGHT TROUBLESHOOTING CHARTRepair Parts List REPAIR PARTS ILLUSTRATIONListed Parts Kits and Illustrations