Lincoln Electric IM610-A

B-19

B-19 APPLICATION CHART

SP-175 PLUS

Contents

Main SP-175 Plus OPERATORS MANUAL IM610-A Safety Depends on You Date of Purchase: Serial Number: Code Number: Model: Where Purchased: FORENGINE poweredequipment. i ELECTRICAND MAGNETICFIELDS maybe dangerous SP-175PLUS ii ARCRAYScan burn. ELECTRIC SHOCK can kill. FUMESAND GASES canbe dangerous. SP-125PLUS FORELECTRICALLY poweredequipment. CYLINDERmay explode ifdamaged. iii WELDINGSPARKScan causefire or explosion. SP-175PLUS PRCAUTIONSDE SRET PRCAUTIONSDE SRET POUR LESMACHINES SOUDER TRANSFORMATEURET REDRESSEUR Thank You vv PleaseExamine Carton and Equipment ForDamage Immediately vi vi TABLE OF CONTENTS TECHNICAL SPECIFICATIONS SP-175 Plus A-2 A-2 SAFETY PRECAUTIONS IDENTIFY AND LOCATE COMPONENTS A-3 A-3 INSTALLATION SELECT SUITABLE LOCATION STACKING TILTING Work Clamp Installation Work Cable Installation GAS CONNECTION GUN INSTALLATION Connecting Gun Cable to the SP-175 Plus A-5 A-5 INSTALLATION INPUT CONNECTIONS A-6 A-6 Line Cord Connection ELECTRICAL INPUT CONNECTION FOR RATED OUTPUT 230 Volt Input Connection 208 Volt Input Connection Page B-2 B-2 OPERATION GENERAL DESCRIPTION RECOMMENDED PROCESSES OPERATIONAL FEATURES AND CONTROLS DESIGN FEATURES AND ADVANTAGES WELDING CAPABILITY WELDING OPERATIONS SEQUENCE OF OPERATION B-3 B-4 B-4 OPERATION B-5 B-5 B-6 B-6 OPERATION PROCESS GUIDELINES CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES WELDING WITH FCAW (Innershield) B-7 OVERLOAD PROTECTION B-8 B-8 LEARNING TO WELD LEARNING TO WELD THE ARC-WELDING CIRCUIT THE SELF-SHIELDED FCAW WELDING ARC B-9 THE GMAW (MIG) WELDING ARC PROCESS SELECTION B-10 B-10 LEARNING TO WELD COMMON METALS JOINT TYPES AND POSITIONS B-11 Welding In The Vertical Position B-12 B-12 LEARNING TO WELD MACHINE SET UP FOR THE SELF-SHIELDED FCAW PROCESS WELDING TECHNIQUES FOR THE SELF- SHIELDED FCAW PROCESS B-13 WARNING B-13 B-14 B-14 LEARNING TO WELD For the SP-175 Plus , use the following: Helpful Hints Practice B-15 MACHINE SET UP FOR THE GMAW (MIG) PROCESS WELDING TECHNIQUES FOR THE GMAW (MIG) PROCESS Helpful Hints Practice For the SP-175 Plus , use the following: B-16 B-16 LEARNING TO WELD TROUBLESHOOTING WELDS B-18 B-18 LEARNING TO WELD Page C-1 C-1 ACCESSORIES OPTIONAL ACCESSORIES C-2 C-2 ACCESSORIES INNERSHIELD (FCAW) CONVERSION REPLACEMENT PARTS SAFETY PRECAUTIONS ITEMS REQUIRING NO ROUTINE AND PERIODIC MAINTE- NANCE BEFORE EACH USE AFTER 5 MINUTES OF WELDING or when spatter accumulates in nozzle GUN AND CABLE FOR MAGNUM 100L GUN CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM Contact Tip Cable Liner Drive Roll D-3 D-3 MAINTENANCE COMPONENT REPLACEMENT PROCEDURES CHANGING THE CONTACT TIP CHANGING THE SP-175 Plus FOR USE WITH INNERSHIELD FLUX CORED WIRE CHANGING DRIVE ROLL D-4 D-4 CHANGING LINER Page E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 E-2 TROUBLESHOOTING PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION OUTPUT PROBLEMS Page Page F-1 - specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. 208V INPUT. DISCONNECT WELDER FROM INPUT POWER, REMOVE CASE SIDE, REMOVE LEAD MARKED H1 TERMINAL H1. INSULATE UNUSED H1 LEAD FOR 300V WITH ELECTRICAL TAPE AND SECURE TO LEAD FROM TAB TERMINAL H1. REMOVE TAPE SECURING H3 TO LEAD SLEEVING AND CONNECT H3 TO TAB Page Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO