Lincoln Electric IM438-B manual Product Description

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INSTALLATION

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PRODUCT DESCRIPTION

Magnum Coolers 10-I and 20-I are stand alone recir- culating cooling systems designed for use with water cooled TIG, MIG, PAC (Plasma Arc Cutting) and PAW (Plasma Arc Welding) guns and torches. Additional applications include resistance welding, induction heating and water cooled fixtures such as EDM’s and small Verti-Shield dams. The connection block located at the back of the Cooler contains 5/8-18 left hand female thread. A 5/8-18 left hand nut and matching nipple are supplied with each Magnum Cooler 10-Iand Cooler 20-I unit to convert hoses that may have differ- ent connectors. The international Cooler 10-I and 20-I are also furnished with a bracket so that the Cooler can be anchored at the back of a Lincoln K874 double cylinder undercarriage.

With lower 45 psi (310 kPa) (3.0 bar) output pressure delivery to increase TIG torch component life, Magnum Cooler 10-I is made for all water cooled TIG applications and low to medium duty MIG applica- tions. The higher 60 psi (410 kPa) (4.0 bar) output pressure delivery of Magnum Cooler 20-I supports higher demand water cooled applications without decreasing component life.

The Magnum Coolers bring new technology in the areas of pump, heat exchanger and reservoir designs to the water cooler market. These technologies allow the Magnum Coolers to be lighter in weight, lower in energy consumption, mounted either vertically or hori- zontally, and operated even in the case of a “soft” pump failure. The unique “soft” pump failure feature allows some pump stages to continue to pump coolant even if one or two stages have failed.

The unique “On-Demand” system (when used with a water valve or solenoid in the system) only pumps coolant when it is needed, saves energy, reduces noise and increases pump and fan motor life by turn- ing off the system between welds.

The Magnum Cooler is capable of operating continu- ously; however, the "on-demand" feature is strongly recommended in ALL APPLICATIONS TO ASSURE GOOD PUMP AND MOTOR LIFE.

Magnum Cooler are easy to service. Removal of the front case provides access to all internal components. The Phillips head fasteners used to anchor the casing of the unit match those of the pump and other internal component connections. In this manner, an operator can repair all major components using just a Phillips head screwdriver.

WARRANTY

Warranty for this product is one year after the date of purchase. For any warranty claim, contact a certified Lincoln service center.

MAGNUM COOLER 10-I & 20-I

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Contents Magnumcoolers 10-I and 20-I March California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéOFF Explanation of Symbols That Appear on this EquipmentTable of Contents Installation MIGTIG Product Description Product Overview InstallationFilling the Reservoir Water Line ConnectionProper Coolant Addition T15008 Nipples Scheme Cooler 10-I Mounting Scheme Water Cooled Equipment Installation Coolant OUT GUN Cable Coolant OUT K529-10 Power Input Cable Connection K529-10 Power Input Cable with Water GAS LinesOperating Precautions Safety PrecautionsLighted Power Switch OperationDemand System with Water Valve or SOLE- Noid Magnum System MonitorSurge Protection FAN Motor and FAN BladeCooling Efficiency Pump FailureResult the GUN or Torch Feels COOL- ER Result the GUN or Torch Feels HOT- TERPAC Circulation of Magnum CoolerParts Description for Magnum Cooler Accessories AccessoriesMaintenance Heat Exchanger MaintenanceReservoir Maintenance Troubleshooting Guide TroubleshootingDo not Leave Power Troubleshooting Troubleshooting Diagrams Magnum Coolers Codes 9743 Thru Precaucion Warnung