Vermont Casting WinterWarm Fireplace Insert or System Adjust the Door Latch Periodically

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WinterWarm Fireplace Insert or System

Adjust the Door Latch Periodically

The front door of the WinterWarm should close securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber. The door handle will be positioned vertically when the door is closed.

Over a period of time, the gasket around the door will compress and the latch may need adjustment. To adjust the handle, follow this procedure (Fig. 8):

1.Loosen the small lock nut with a wrench.

2.Extend the striker screw one turn by turning it with an Allen wrench.

3.Re-tighten the lock nut, while at the same time hold- ing the striker screw with the Allen wrench to prevent its turning.

Test the door seal. Close the door on a dollar bill and attempt to pull it free. If the bill is freed with little resis- tance, the gasket isn’t snug enough at that spot. Contin-

Pawl

Small

Locking Nut

Striker Screw

Large

Locking

Nut

Set Screw

Handle Stub

ST531

 

Fig. 8 An adjustable latch lets you restore a tight seal to the WinterWarm’s door.

ue to make small adjustments until the setting is right.

If additional adjusting of the latch does not enable the door to seal sufficiently in one area, try “adjusting” the gasket in that area. Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and makes contact with the door frame. This procedure should solve the problem. If it doesn’t, replace the gasket following the directions below.

How to Replace Gaskets

Your WinterWarm uses rope-type fiberglass gaskets

to make a tight seal between some parts. With use, par- ticularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their ef- fectiveness. These will need periodic replacement.

All of the gaskets used are made of fiberglass. The three sizes of replaceable gasket are listed below,

along with their application.

Replaceable WinterWarm Fiberglass Gaskets

Gasket Size...

...And The Parts It Seals

1/2”

The door to the front (#1)

1/2”

The door to the front edge of

 

the grate (#2)

3/16”

The cassette glass seal to

 

the door (#3)

3/8” The damper to the upper fireback (#4)

 

Short Re-

 

tainer Clips

 

Welded

 

Corner

 

Toward

 

Firebox

 

Long Retainer

#3 Gasket

Clips

 

#2 Gasket

 

#1 Gasket

FP1076

Fig. 9 Front door components allow replacement of the glass, gaskets or both.

Should you need to change a replaceable gasket, wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask. The procedure for replacing gaskets is the same, regardless of the gasket location. Four easily-accom- plished steps are involved:

1.Remove the existing fiberglass gasket by grasping an end and pulling firmly.

2.Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gas- ket.

3.Apply a thin bead of stove cement to the newly- cleaned groove.

4.Pack a new gasket into the groove. Wait until you have placed all but a couple inches from the end before you trim the end to an exact fit.

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmPrimary Air Control Section I OperationYour WinterWarm’s Controls What They Do DamperFans Use the Air Control Settings That Work Best for YouBurn Only High-Quality Wood High-Efficiency Wood Burning With Catalytic Combustion How To Build a Wood Fire Keep It GoingWinterWarm Control Settings Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Open-Fire Viewing With the Screen Cassette Special Tactics for Cold-Climate HeatingRemove and Store Ash Safely Care of the Cast Iron Surface Section II MaintenanceCleaning the Glass Care of the Porcelain Enamel SurfaceHow to Replace Gaskets Adjust the Door Latch PeriodicallyReplaceable WinterWarm Fiberglass Gaskets Replace Damaged Door Glass Immediately Replacing the Door GasketsReplacing the Damper Gasket Permanent WinterWarm GasketsUse the Coarse Adjustment Only If Necessary Adjust the Damper as NeededTry the Fine Adjustment First Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorWatch for Better Results Clean Chimney System is Safer and Works BetterLearn to Recognize and Avoid Creosote Fireplace Daily WinterWarm Maintenance ScheduleYearly Spring Cleaning Two WeeksLarge WinterWarm Wiring Diagram PH4Requirements for Existing Masonry Fireplace Minimum Fireplace DimensionsSection III Preparing a Masonry Chimney Requirements of your Existing Masonry ChimneyHearth Requirements Clearance RequirementsFireplace Maximums Flex Connector System Chimney ConnectorSealing Requirements Relined Chimney Install the Flex ConnectorCustom Damper Seal Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessaryCarefully Observe Local Building Codes Section IV Installing the Fireplace System CabinetStructural Considerations Installation Chase Dimensions Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersCustomizing the Finished Appearance Electrical RequirementsChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerFireplace Systems only Install the Plinth Install the Latticework PanelsInstall the Mantel Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation

WinterWarm Fireplace Insert or System specifications

The Vermont Casting WinterWarm fireplace insert is a remarkable addition to any home, delivering both efficiency and elegance to your living space. Designed to enhance heat delivery and overall ambiance, this insert is a popular choice among homeowners looking to create a warm and inviting atmosphere during the colder months.

One of the standout features of the WinterWarm insert is its efficient heating capability. With a remarkable heating capacity that can warm up to 2,000 square feet, this system transforms your drafty fireplace into a powerful heat source. The efficient design maximizes heat output while minimizing the amount of wood needed, ensuring you stay warm without emptying your wallet on heating costs.

The insert also incorporates advanced technology that promotes cleaner burning and reduced emissions. With its secondary combustion system, the WinterWarm optimizes the burn process, allowing for improved heat production and cleaner air. This feature not only benefits the environment but also extends the life of the unit, making it a sustainable choice for homeowners.

Aesthetically, the Vermont Casting WinterWarm insert doesn’t compromise on style. It is available in various finishes, including classic black and elegant enamel options, allowing homeowners to choose a unit that seamlessly blends with their home decor. The large viewing window provides a lovely view of the flames, enhancing the cozy feel of your room while adding a touch of sophistication.

The construction of the WinterWarm insert is another highlight. Made from durable cast iron, this unit is built to last, ensuring that it will provide warmth and comfort for many winters to come. The cast iron not only offers exceptional heat retention but also contributes to the timeless charm of the insert.

Additionally, the WinterWarm insert features an easy-to-use air control system, allowing you to adjust the burn rate and heat output quickly. This user-friendly design makes it accessible for everyone, whether you are a seasoned wood-burning enthusiast or new to the experience.

In summary, the Vermont Casting WinterWarm fireplace insert is an outstanding option for those looking to combine efficiency with style. With its powerful heating capabilities, advanced combustion technology, and elegant design, it transforms any standard fireplace into the heart of your home during winter months. This fireplace insert not only enhances indoor comfort but also adds a timeless element to your living space, making it a worthwhile investment for homeowners.
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