Vermont Casting WinterWarm Fireplace Insert or System Prepare and Install WinterWarm Firechamber

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WinterWarm Fireplace Insert or System

Section V: Completing the WinterWarm Installation

Prepare and Install the

WinterWarm Firechamber

1.Uncrate the WinterWarm Fire Chamber. Uncrate the WinterWarm Firechamber and place it mounted on its shipping pallet about 24” (610mm) in front of its final destination — a masonry fireplace if you’re installing the Fireplace Insert, or the cabinet if you’re installing it as a part of the Fireplace System. (If the pallet height does not place the Fire Chamber slightly above the level of the cabinet’s elevated platform in a Fireplace System installation, the pallet itself must be raised.)

The WinterWarm firechamber is shipped with the reversible flue collar in the rearmost position. The flue collar MUST be in this position for use in the Fireplace System.

DO NOT REVERSE THE FLUE COLLAR ON THE FIRE CHAMBER IF YOU ARE INSTALLING IT INTO THE CABINET OF THE WINTERWARM FIREPLACE SYSTEM.

Locate the damper control handle in the parts bag on top of the firechamber — it’s the biggest of the three rods at 3/8” (9mm) — and screw it into place (refer to Page 3, Fig. 27). Lift up on the handle and move it to the left to open the damper. Open the fuel loading door. NOTE: The door will not open unless the damper is open.

Expose the levelling bolts (and lighten the Fire Cham- ber for easier handling) by removing the load door, the front grate bars, the ash grate, the ash pan, and the ash door. (Fig. 49)

 

Front

 

Grate Bar

 

Ash Grate

 

Ash Pan

 

Ash Door

Door

FP1128

 

Fig. 49 Expose the levelling bolts by removing these parts.

2.Install the Levelling Bolts. Remove the two 5/16” (8mm) lag bolts that secure the WinterWarm to the pal- let. Slide the WinterWarm forward on the pallet until the front levelling screw holes are accessible; screw in the missing front levelling screws (located in the finish bag). All four levelling screws should be positioned so they do not protrude below the plane of the shroud bottom.

3.Install an Optional Probe Thermometer. The WinterWarm is designed to accept a catalytic probe that monitors the temperature in the secondary combustion chamber. Your dealer can provide details on the probes that are available.

If you have purchased a probe, install it at this time. Remove the twelve hex head sheet metal screws that secure the WinterWarm shroud to its bottom panel and the two 1/4-20 hex head cap screws on the flue collar.

Remove the probe plug from the upper center of the cast WinterWarm back. Select a drill bit correspond- ing to the size of the probe you have purchased; spin the drill bit gently by hand through the exposed refrac- tory material. Insert the probe carefully into the hole all the way to the probe’s end. Route the probe lead right or left, but on top of the rib cast into the WinterWarm side, until the lead protrudes out the front. Replace and refasten the shroud and the flue collar.

4.Install the Air Box of the Outside Air Kit. The Outside Air Kit may be used with either the WinterWarm Fireplace Insert or the WinterWarm Fireplace System, and introduces outside air to the fire chamber for com- bustion. Outside air for combustion is especially desir- able in some modern, super-insulated homes that have little air infiltration.

The kit consists of an air box, a 3” x 24” (76 x 610mm) air tube for Fireplace System installations, and a flange for connecting the pipe to the cabinet. The air box mounts on the left side of the fire chamber, and may be vented either from the rear or from the side.

IMPORTANT: When using the Outside Air Kit in a ma- sonry fireplace installation, modifications to the fireplace may be necessary. Be sure to meet with your local building code inspector before beginning the installation to determine whether your plans meet code require- ments. Contact your local Vermont Castings’ Authorized Dealer for advice.

Adhere to the following guidelines when installing the outside air kit:

•Do not terminate the duct in a garage, attic, base- ment, or near another fuel-fed appliance.

•No portion of the outside air duct may be higher than the primary air inlet of the firechamber.

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmSection I Operation Your WinterWarm’s Controls What They DoPrimary Air Control DamperBurn Only High-Quality Wood Use the Air Control Settings That Work Best for YouFans How To Build a Wood Fire Keep It Going WinterWarm Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Remove and Store Ash Safely Special Tactics for Cold-Climate HeatingOpen-Fire Viewing With the Screen Cassette Section II Maintenance Cleaning the GlassCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceReplaceable WinterWarm Fiberglass Gaskets Adjust the Door Latch PeriodicallyHow to Replace Gaskets Replacing the Door Gaskets Replacing the Damper GasketReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsAdjust the Damper as Needed Try the Fine Adjustment FirstUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorLearn to Recognize and Avoid Creosote Clean Chimney System is Safer and Works BetterWatch for Better Results WinterWarm Maintenance Schedule Yearly Spring CleaningFireplace Daily Two WeeksLarge WinterWarm Wiring Diagram PH4Minimum Fireplace Dimensions Section III Preparing a Masonry ChimneyRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyFireplace Maximums Clearance RequirementsHearth Requirements Sealing Requirements Chimney ConnectorFlex Connector System Install the Flex Connector Custom Damper SealRelined Chimney Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessarySection IV Installing the Fireplace System Cabinet Structural Considerations Installation Chase DimensionsCarefully Observe Local Building Codes Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersChoosing a Facing Material Electrical RequirementsCustomizing the Finished Appearance Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerInstall the Latticework Panels Install the MantelFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation

WinterWarm Fireplace Insert or System specifications

The Vermont Casting WinterWarm fireplace insert is a remarkable addition to any home, delivering both efficiency and elegance to your living space. Designed to enhance heat delivery and overall ambiance, this insert is a popular choice among homeowners looking to create a warm and inviting atmosphere during the colder months.

One of the standout features of the WinterWarm insert is its efficient heating capability. With a remarkable heating capacity that can warm up to 2,000 square feet, this system transforms your drafty fireplace into a powerful heat source. The efficient design maximizes heat output while minimizing the amount of wood needed, ensuring you stay warm without emptying your wallet on heating costs.

The insert also incorporates advanced technology that promotes cleaner burning and reduced emissions. With its secondary combustion system, the WinterWarm optimizes the burn process, allowing for improved heat production and cleaner air. This feature not only benefits the environment but also extends the life of the unit, making it a sustainable choice for homeowners.

Aesthetically, the Vermont Casting WinterWarm insert doesn’t compromise on style. It is available in various finishes, including classic black and elegant enamel options, allowing homeowners to choose a unit that seamlessly blends with their home decor. The large viewing window provides a lovely view of the flames, enhancing the cozy feel of your room while adding a touch of sophistication.

The construction of the WinterWarm insert is another highlight. Made from durable cast iron, this unit is built to last, ensuring that it will provide warmth and comfort for many winters to come. The cast iron not only offers exceptional heat retention but also contributes to the timeless charm of the insert.

Additionally, the WinterWarm insert features an easy-to-use air control system, allowing you to adjust the burn rate and heat output quickly. This user-friendly design makes it accessible for everyone, whether you are a seasoned wood-burning enthusiast or new to the experience.

In summary, the Vermont Casting WinterWarm fireplace insert is an outstanding option for those looking to combine efficiency with style. With its powerful heating capabilities, advanced combustion technology, and elegant design, it transforms any standard fireplace into the heart of your home during winter months. This fireplace insert not only enhances indoor comfort but also adds a timeless element to your living space, making it a worthwhile investment for homeowners.
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