Hampton Direct U32 Valve Replacement, Entrire assembly out, Shut off the gas supply

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MAINTENANCE

VALVE REPLACEMENT

11) Push the valve assembly to the left and lift

 

the entrire assembly out.

1)Shut off the gas supply.

2)Remove the louvers (and bay door if it is on).

3)Open the fl ush door and remove the door.

4)Remove the logs and brick panels.

5)Remove the grate by loosening the two screws and sliding the grate out.

12) Remove the valve by removing the 4 screws in the base of the valve tray.

5)Reconnect the pilot tube nut with a 7/16" wrench.

6)Re-attach the valve mounting bracket to the valve tray.

Grate screws

6)Remove the burner assembly by removing the 2 screws and lifting it out.

7)Remove the 2 screws holding the Air Intake Hood to the rear fi rebox wall and lift out.

8)Disconnect the inlet gas line.

9)Disconnect the TP wire, the TH wire, and the TH/TP wire from the valve.

10)Removethe11Phillipsheadscrewssecuring the valve tray in place. and then lift the entire assembly out.

13)Undo the pilot tube from the valve with a 7/16" wrench.

14)Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.

15)Undo the "gas out" fl are nut with a 13/16" wrench.

16)Undo the "gas out" fl are fi tting with an 11/16" wrench.

17)Remove the valve mounting brackets.

Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost impossible.

INSTALLING VALVE

1)Re-attach the valve mounting brackets to the valve.

2)Reconnect the "gas out" fl are fi tting with an 11/16" wrench.

3)Reconnect the "gas out" fl are nut with a . 13/16" wrench.

4)Reconnect the quick drop out thermocouple nut with a 9mm wrench.

7)Scrape off the old gasket from the fl oor of the fi rebox and from the valve tray.

8)Install a new gasket and reinstall the valve assembly.

Note: Failure to install a new gasket may severely affect the appliance performance.

9)Reinstall the 11 hold down screws.

10)Hook up the TP, TH, and TP/TH wires to the appropriate connections on the valve.

11)Reinstall the burner assembly.

Note: when installing the burner assembly be sure to slide the aeration adjustment wire through the hole in the base of the burner tray.

12)Install the grate.

13)Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector. (Do not use open fl ame for leak testing.)

13)Fire up the unit temporarily and check the manifold pressure.

14)Reinstall the vermiculite, embers, rockwool, logs and brick panels as needed.

15)Close the door and replace the louvers.

16)Fire up the unit again and check for proper fl ame appearance and glow on logs.

U32-5 FPI Direct Vent Gas Insert

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Contents U32 Gas Insert To the NEW Owner Table of Contents Safety Label MA Code CO Detector RequirementsInstallation Minimum Fireplace Dimensions Installation ChecklistManufactured Mobile Home Additional Requirements Clearances to CombustiblesFlue Liner Installation VentingGAS Connection GAS Insert Aeration System GAS Pipe Pressure TestingOptional Brick Panel Natural Gas Propane27-32 27-33 27-31 LOG SET Installation27-33 27-35 27-31 27-36 27-33 Completed Log Set Installation Regency Faceplate Trim Installation Rear View Trim Assembly DiagramRear View Faceplate Assembly Diagram Optional Double Screen Doors Standard Flush DoorOptional Flush Trim Flush LouversOptional BAY Door BAY LouversOptional BAY Trim Removing Bay DoorFor P36D-1 / P36-4 Only Conversion KIT #514-969 from NG to LPInstallation of the DC Sparker Chain Full Screen Doors Hinge Hampton Cast Faceplate Installation Switch Box Assembly Boss on rear left side pieceEnsure that Top and sides are Aligned Slide side fi ller bracket Hampton Cast Grill InstallationSide Hook Slots U32 Grill Stop BracketLeft Side Kensington Front InstallationPin on Door Frame Kensington Panel Door InstallationThermostat Wire Table Optional Remote ControlKensington Optional Wall ThermostatElectrical Grounding Instructions Wiring DiagramsFor Propane Units and Units Equipped with DC Spark Boxes Operating Instructions Copy of Lighting Instruction Plate Maintenance InstructionsMaintenance Bay Glass Removal FAN MaintenanceEntrire assembly out Valve ReplacementInstall a new gasket and reinstall the valve assembly Shut off the gas supplyMain Assembly Parts ListBurner Assembly & LOG SET Flush Door Bay DoorFaceplate Assembly 400-917402-918 Complete Faceplate Set Hampton Cast Faceplate Assembly Conditions WarrantyInstaller Please complete the following information

U32 specifications

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