Weil-McLain GV90+ manual STOP!! Read before proceeding, Hazard definitions

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GV90+ gas-fired water boiler — User’s Information Manual

STOP!! — Read before proceeding

User — Have this boiler serviced/ inspected by a qualified service tech- nician, at least annually.

Failure to comply with the above could result in severe personal injury, death or substantial property dam- age.

When calling or writing about the boiler— Please have the boiler model number from the boiler rat- ing label and the CP number from the boiler jacket.

Hazard definitions

The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.

Indicates presence of hazards that will cause severe personal injury, death or substantial property dam- age.

Indicates presence of hazards that can cause severe personal injury, death or substantial property dam- age.

Indicates presence of hazards that will or can cause minor personal injury or property damage.

Indicates special instructions on in- stallation, operation or maintenance that are important but not related to personal injury or property damage.

Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage.

Boiler service and maintenance —

To avoid electric shock, disconnect electrical supply before performing maintenance.

To avoid severe burns, allow boiler to cool before performing maintenance.

You must maintain the boiler as outlined in the manual and have the boiler started up and serviced at least annually by a qualified service technician to ensure boiler/system reliability.

Boiler operation —

Do not block flow of combustion or ventilation air to boiler. This boiler is equipped with a control which will automatically shut down the boiler should air or vent be blocked. If vent or air blockage is easily accessible and removable, remove it. The boiler should attempt to restart within an hour. If blockage is not obvious or cannot be removed, have the boiler and system checked by a qualified service technician.

Should overheating occur or gas supply fail to shut off, DO NOT turn off or disconnect electrical supply to circulator. Instead, shut off the gas supply at a location external to the appliance.

Do not use this boiler if any part has been under water. Imme- diately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control that has been under water.

Combustion air —

DO NOT install combustion air intake where there is a risk of combustion air contamination.

Carbon monoxide detector —

For Direct Exhaust units, a carbon monoxide detector is required in the boiler room. The carbon monoxide detector must be wired on the same electrical circuit as the boiler.

For Direct Vent units, a carbon monoxide detector that is wired on the same electrical circuit as the boiler is strongly recommended.

Boiler water —

Do not use petroleum-based cleaning or sealing compounds in boiler system. Gaskets and seals in the system may be damaged. This can result in substantial property damage.

Leaks in boiler or piping must be repaired at once to prevent make-up water. Use this boiler ONLY in a closed-loop system.

Continual fresh make-up water will reduce boiler life. Mineral build- up in heat exchangers reduces heat transfer, overheats the materials, and causes failure. Addition of oxygen carried in by make-up water can cause internal corrosion.

Do not add cold water to hot boiler. Thermal shock can cause heat exchanger to crack.

Freeze protection fluids —

NEVER use automotive or standard glycol antifreeze. Use only freeze- protection fluids made for hydronic systems. Follow all guidelines given by the antifreeze manufacturer. Thoroughly clean and flush any replacement boiler system that has used glycol before installing the new boiler.

Part number 550-142-055/0411

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Contents User’s Information Manual Read/use Please read this page firstHazard definitions STOP!! Read before proceedingAir contamination Combustion air contamination Prevent combustion air contaminationStart-up Perform maintenance per schedule belowCheck boiler area User maintenance proceduresCheck boiler pressure/temperature gauge DailyMonthly Check boiler interior pipingCheck venting system Check condensate system Test low water cutoff if installedClean vent termination & air intake screens PeriodicOil blower motor Follow boiler shutdown procedureEvery Months END SeasonIntegrated boiler control How it worksGV90+ Water Boiler Operating instructions Operating instructionsSymptom Common Causes Possible Corrections Common problems and solutionsPopping or percolating GV90+ gas-fired water boiler User’s Information Manual GV90+ gas-fired water boiler User’s Information Manual

GV90+ specifications

The Weil-McLain GV90+ is a high-efficiency gas boiler designed to meet the heating demands of residential spaces. Renowned for its reliability and superior performance, the GV90+ is ideal for home heating systems that require both efficiency and comfort.

One of the standout features of the GV90+ is its advanced condensing technology. This allows the boiler to recycle exhaust gases, extracting additional heat and maximizing energy usage. With an impressive Annual Fuel Utilization Efficiency (AFUE) rating of up to 90%, the GV90+ significantly reduces energy consumption, lowering heating bills while minimizing environmental impact.

The GV90+ also boasts a versatile design that can be integrated into a variety of heating systems. It is suitable for both hydronic heating applications and combination systems that provide domestic hot water. This adaptability makes it a popular choice for homeowners looking to enhance their existing heating setup or those building new homes.

Built with durability in mind, the GV90+ features a cast aluminum heat exchanger that is not only lightweight but also highly resistant to corrosion. This construction ensures longevity and reduces maintenance needs, thereby providing peace of mind for homeowners. The boiler's compact size further facilitates installation in tight spaces, making it a convenient solution for both new installations and replacements.

The GV90+ is equipped with an intuitive control system that simplifies operation. The integrated electronic ignition removes the need for a standing pilot, enhancing safety and improving reliability. This smart control technology also allows for precise temperature management, ensuring optimal comfort without unnecessary energy consumption.

Another highlight of the GV90+ is its whisper-quiet operation. Designed to minimize noise, this boiler allows homeowners to enjoy a warm and cozy environment without disruptive sounds. Additionally, Weil-McLain has incorporated safety features such as overheat protection and vent safety switches, ensuring the system operates safely within defined parameters.

In conclusion, the Weil-McLain GV90+ sets a high standard in the residential heating market with its exceptional efficiency, innovative technologies, and robust construction. Catering to a range of heating needs, it promises homeowners reliability, comfort, and significant energy savings, making it a wise investment for any home.