Weil-McLain EG manual Beginning of each heating season, Daily during heating season

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EG, PEG, EGH GAS-FIRED BOILERS SERIES 4 — BOILER MANUAL

 

Service(continued)

Also Refer to Additional Instructions Shipped With The Boiler For Specific Control Operation and Troubleshooting. Verify Proper Operation After Servicing

Your boiler should be inspected, cleaned and, if necessary, adjusted once a year. A qualified service agency should be called.

To avoid personal injury, before servicing:

1.Disconnect electrical supply.

2.Shut-off gas supply.

3.Allow boiler to cool.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

To avoid personal injury, death or property damage, keep boiler area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Do not block flow of air to boiler. Incomplete combustion and flue gas spillage can occur.

Do not store sources of hydrocarbons (i.e., bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners, etc.) in boiler area. This can contribute to shortened boiler/vent system life.

Suggested minimum service schedule for qualified service

technician only

Beginning of each heating season:

1.Annual service call by a qualified service agency.

2.Check burners and flueways and clean if necessary. Reference “Clean Boiler Heating Surfaces” and “Cleaning Main Burners,”page 21.

3.Visually inspect base insulation.Reference“Inspect Base Insulation,”page 17.

4.Follow procedure“To Place in Operation,”page 17.

5.Visually inspect pilot and burner flames. Reference “Check Main Burner Flames”and“Check Pilot Burner Flame,”page 21.

6.Visually inspect venting system for blockage, deterioration or leakage. Reference “Inspect Venting System,”page 21.

7.Check operation of low-water cut-off, if used, and additional field-installed controls. Refer to manufacturer’s instructions

8.Checkthatboilerareaisfreefromcombustiblematerials, gasoline and other flammable vapors and liquids.

9.Check for and remove any obstruction to flow of combustion or ventilation air.

10.Follow instructions on circulator to oil, if oil lubricated. Over-oiling will damage the circulator.Water lubricated circulators do not need oiling.

Daily during heating season:

1.Checkthatboilerareaisfreefromcombustiblematerials, gasoline and other flammable vapors and liquids.

2.Check for and remove any obstruction to flow of combustion or ventilation air.

Periodically during heating season:

1.Checkrelief valve.Referencemanufacturer’sinstructions on relief valve tag.

2.Test low water cut-off, if used. Blowdown if low water cut-off is float type. Reference manufacturer’s instructions.

Monthly during heating season:

1.Check for leaks in boiler and piping. If found, repair at once.

Continuous use of make-up water can damage boiler sections due to addition of minerals. Do not use petroleum based stop- leak compounds - leakage between the sections will occur.

2.Check any gaskets for leakage. Tighten or replace, if needed. Do not overtighten bolts - gasket damage can occur.

3.Visually inspect pilot and burner flames. Reference “Check Main Burner Flames”and“Check Pilot Burner Flame,”page 21.

4.Visually inspect venting system for blockage, deterioration or leakage. Reference “Inspect Venting System,”page 21.

5.Check automatic air vent for leakage. If leaking, remove vent cap and push valve core in to wash off sediment that may have accumulated oft the valve seat. Release valve, replace cap and open one turn.

End of each heating season:

1. Follow“Annual Shutdown Procedure,”page 21.

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Part Number 550-110-639/0703

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Contents EG, PEG, EGH Contents Installation CodesCombustion air and ventilation openings Other size ducting must comply with local codesSelect the boiler location When removing boiler from common venting systemChimney or vent requirements Installation clearances Residential garage installationInstallation of optional indirect water heater Boiler foundationHydrostatic pressure test Installation of flue collector hoodInstallation of front and back base panels Front and back base panels Spill switch installation Damper installationDraft hood installation Breeching erectionPiping connections Forced hot water boilers and gravity hot water boilersTo protect Refer to tables and Figures 11a and 11bMultiple Zoning Bypass pipingUse with refrigeration systems Steam boilers Condensate receiver capacityInstall boiler controls Water boilerSteam boiler Low water cut off for water boilersFor correct operation, install as shown in water boilers or Optional heatersFor propane gas Connecting gas supply pipingGas piping Wiring Install room thermostatFinal adjustments Freeze protection when usedWater treatment Filling water systemsSkimming steam boilers Inspect base insulationTo place in operation For propane boilers onlyCheck-out procedure Installation and Service CertificateCheck-out procedure Each zone water boilers only?Niosh stated First Aid Service Handling fiberglass and ceramic fiber materialsEye Irrigate immediately Breathing Fresh air Beginning of each heating season Daily during heating seasonMonthly during heating season End of each heating seasonClean boiler heating surfaces Cleaning main burnersAnnual shut-down procedure Check pilot burner flamesReplacement parts EG Replacement parts EG Replacement parts EGH Replacement parts EGH Dimensions EG Dimensions P-EG Dimensions EGH DataRatings DOEStandard equipment EG boilers addFor EG water boilers For EG steam boilers

EG specifications

The Weil-McLain EG Series is a notable line of cast iron, steam, and hot water boilers designed primarily for commercial and residential heating applications. Known for its robustness and efficiency, the EG boiler series has become a preferred choice for many heating professionals.

One of the main features of the Weil-McLain EG series is its durable cast iron construction. This material not only contributes to the longevity of the boiler but also ensures excellent heat retention and uniform heating. The boiler's heat exchanger is optimized to maximize thermal efficiency, delivering reliable and effective heating performance across various applications.

Another key aspect of the EG series is its heating capacity. Available in a range of sizes and outputs, the EG boiler provides flexibility, making it suitable for different heating needs. Whether it’s a small residential installation or a larger commercial system, the EG series offers models that can be tailored to meet specific load requirements.

Advanced technology is integrated into the Weil-McLain EG series to enhance efficiency and ease of use. One notable feature is its ability to operate with both gas and oil fuel types, enabling users to choose the most economical and accessible option for their needs. Additionally, the EG boilers come equipped with a reliable and intuitive control system that simplifies operation and maintenance tasks, allowing users to monitor performance easily.

The EG series also incorporates safety features, such as pressure relief valves and advanced combustion controls, which ensure safe and efficient operation. This attention to safety is essential in protecting both the system and the inhabitants of the building it serves.

Maintenance of the EG boiler is designed to be straightforward, with serviceability being a prominent focus in its design. The boiler's modular components can be accessed easily, significantly reducing downtime for repairs and maintenance.

In conclusion, the Weil-McLain EG series stands out for its reliable performance, efficiency, versatility, and robust construction. Its combination of advanced technology and user-friendly features makes it a leading choice for those seeking a dependable heating solution. Whether for residential or commercial applications, the EG series is engineered to deliver consistent heating while maximizing comfort and minimizing operating costs.