Weil-McLain 88 manual Handling ceramic fiber and fiberglass materials

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Weil-McLain 88 Water and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners

Handling ceramic fiber and fiberglass materials

REMOVAL OF FRONT PLATE OR CLEANOUT PLATE MATERIALS

The burner front plate and cleanout plate gaskets contain ceramic fiber materials. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded, "Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).":

■Avoid breathing dust and contact with skin and eyes.

•Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA re- quirements for cristobalite at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

•Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

■Apply enough water to the combustion chamber lining or base insulation to prevent airborne dust.

■Remove combustion chamber lining or base insulation from the boiler and place it in a plastic bag for disposal.

■Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thor- oughly.

NIOSH stated First Aid.

■Eye: Irrigate immediately.

■Breathing: Fresh air.

REMOVAL OR INSTALLATION OF FIBERGLASS WOOL:

This product contains fiberglass jacket insulation and ceramic fiber materials in jacket insulation, burner front plate insulation and cleanout plate gaskets. Airborne fibers from these materials have been listed by the State of California as a possible cause of cancer through inhalation.

■Avoid breathing dust and contact with skin and eyes.

•Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for fiberglass wool at the time this document was written. Other types of respira- tors may be needed depending on the job site conditions. Current NIOSH recommendations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

•Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

■Operations such as sawing, blowing, tear out, and spraying may generate airborne fiber concentra- tion requiring additional protection.

■Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thor- oughly.

NIOSH stated First Aid.

■Eye: Irrigate immediately.

■Breathing: Fresh air.

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Part No. 550-100-068/0308

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Contents Boiler Manual Hazard Definitions Read before proceedingRead before proceeding Contents Before selecting boiler location Before installing boilerInstallation must comply with Provide clearance around boilerCombustion air openings to inside Required volume of interior spacesCombustion and ventilation air openings Combustion air openings to outsideLouvers, Grilles, and Screens Engineered InstallationsCombustion air combination indoor and outdoor openings Mechanical Combustion Air SupplySet boiler in place For block assemblyFor packaged boiler Assembling the block Prepare and position back sectionInstall intermediate sections If using tankless heater TI sectionsSection arrangement Boiler modelNumber Prepare boiler and test Perform hydrostatic pressure testSteam boiler Between 45 and 55 psig Install burner mounting plate on front section Complete block assemblyInsert HXT-bars Install cleanout plates Install draft hood collarConnect water boiler piping Install pipingGeneral water piping information Piping multiple boilers By-pass circulator sizingConnect steam boiler piping General steam piping informationMinimum height of header above water line must be 24 inches Steam boiler piping guidelinesDrawing legend & notes Hartford loop piping for all steam boilersModel 1288 through 1888 steam 3 or 4 risers required Multiple Steam Boiler Piping Gravity Condensate Return Install support brackets/channels Install jacketBefore installing jacket Remove jacket parts from cartonsInstall jacket Install jacket top panels Install jacket front and back panelsInstall jacket side panels Install jacket trimJacket side panel placement Jacket top panel placement To pipe tankless heaters Pipe tankless heatersHot water can scald Install water boiler controls Install controlsInstall steam boiler controls Steam control locationsSteam control siphon and fittings Select type of venting system Connect breeching and venting systemsGeneral venting information Construct metal breechingStub vent forced draft single boiler Install burner & wiring and fill system Fuel oil piping Install fuel pipingGas piping Flue gas temperature no lower than 330F Make final adjustmentsAdjust burner and damper assembly Skim steam boilersRemoval of Front Plate or Cleanout Plate Materials Handling ceramic fiber and fiberglass materialsRatings =B=RModel Supply & return tappings Burner lengths Dimension F DimensionsDimensions inches Model 1788 1888Dimensions see lettered dimensions on opposite Parts Description Part numberParts Warranty Weil-McLain Limited Warranties

88 specifications

The Weil-McLain 88 series is a commercial cast iron boiler recognized for its durability, efficiency, and versatile design, making it a preferred choice for various heating applications. Designed primarily for commercial and industrial use, the Weil-McLain 88 combines advanced technology with proven engineering principles to deliver reliable performance and long-lasting service.

One of the standout features of the Weil-McLain 88 is its cast iron construction. Cast iron is renowned for its ability to retain heat, resulting in lower fuel consumption and more consistent heating. This robust material ensures that the boiler can withstand high temperatures and pressures, making it suitable for heavy-duty applications. The sectional design of the boiler allows for easy installation and maintenance, enabling quick access to components and minimizing downtime.

In terms of efficiency, the Weil-McLain 88 is designed to achieve high thermal efficiency ratings. The boiler employs a flue gas recirculation system, which significantly reduces heat loss and maximizes energy utilization. Additionally, its low water content provides rapid heating response times, ensuring that spaces are heated promptly, even during peak demand periods.

Another noteworthy characteristic of the Weil-McLain 88 is its versatility. The boiler can be configured for a variety of applications, including hot water heating, hydronic heating systems, and steam heating. It is compatible with multiple fuel types, including natural gas, propane, and various oil options, allowing for flexibility in fuel choice based on availability and pricing.

The Weil-McLain 88 also incorporates advanced control technologies that enhance operational efficiency. The integrated electronic controls feature diagnostic capabilities to streamline troubleshooting and maintenance, ensuring optimal performance throughout the boiler’s lifespan. Moreover, the boiler's design is compatible with modern building management systems, allowing for seamless integration into existing heating setups.

Overall, the Weil-McLain 88 series stands out for its combination of quality construction, efficient operation, and adaptability to different heating needs. Whether for a commercial building, industrial facility, or institutional application, the Weil-McLain 88 provides a reliable and efficient heating solution that meets the demands of the modern world.
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