Weil-McLain 88 manual Install fuel piping, Fuel oil piping, Gas piping

Page 32

Weil-McLain 88 Water and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners

Install fuel piping

Gas piping

1.In sizing the gas piping, the following factors should be consid- ered:

a.Diameter and length of the gas supply piping.

b.Number of fittings.

c.Maximum gas consumption (including any possible future expansion).

d.Allowable loss in gas pressure from the gas meter outlet to the boiler.

2.Minimum inlet natural gas pressure required at manual main shut- off valve — see the burner manual and material list.

3.Follow good piping practices.

4.Pipe joint compound (pipe dope) must be resistant to the corrosive action of liquefied petroleum gases and applied sparingly only to the male threads of pipe joints.

5.A ground joint union must be installed in the piping to provide for servicing. The supply piping must include a manual shut-off valve and sediment trap. See Figure 48.

6.Piping must be supported by hangers, not by the burner or its accessories.

7.Purge all air from the supply piping.

8.All gas piping must be tested for leaks after installation. Use soap suds mixture only.

Fuel oil piping

To prevent oil flow in case of oil line breakage:

•Use anti-syphon device when any part of the oil tank is above burner level.

•Use check valve in suction line on burner side of manual shut-off valve nearest tank when top of fuel oil tank is below burner level.

Failure to comply could result in fuel leakage or fire, caus- ing potential severe personal injury, death or substantial property damage.

1.A two-pipe fuel oil piping system is required for all installations.

2.Supply and return lines must enter tank from top, extending to within 4 to 6 inches from bottom of tank.

3.Use oil filter sized for fuel pump suction gear capacity.

4.Install oil filter.

Do not install filter outside or close to an outside wall.

5.Use continuous copper tubing to reduce possible piping leaks and to ensure reliable seal when oil piping is buried.

6.Use flare fittings, not compression fittings.

Fire hazard — DO NOT USE soldered fittings. No safe repair can be made.

32

Figure 48 Gas supply piping

7.Follow good piping practices.

8.Pipe joint compound (pipe dope) must be resistant to corrosive action of fuel oil. Apply sparingly only to male threads of pipe joints.

9.Supply and return piping should be sized to design conditions, but not less than ½" O.D. continuous copper tubing.

10.Auxiliary fuel oil pump is recommended when suction line lift exceeds 12 feet.

11.Install swing joints so they will tighten as buried tank settles to prevent fuel line breakage.

12.Where iron pipe is required by local codes, make swing joints with nipples and elbows several inches long on both suction and return line. Locate close to tank.

13.Install manual shut-off valve in suction line piping near burner and where piping enters building from outside tank.

14.Pitch suction line piping toward fuel tank.

15.Provide tee and plug at highest point in suction line to release air from suction line and aid in priming.

Part No. 550-100-068/0308

Page 31 Page 33
Image 32
Page 31 Page 33
Contents Boiler Manual Read before proceeding Read before proceedingHazard Definitions Contents Before installing boiler Installation must comply withBefore selecting boiler location Provide clearance around boilerRequired volume of interior spaces Combustion and ventilation air openingsCombustion air openings to inside Combustion air openings to outsideEngineered Installations Combustion air combination indoor and outdoor openingsLouvers, Grilles, and Screens Mechanical Combustion Air SupplyFor packaged boiler For block assemblySet boiler in place Assembling the block Prepare and position back sectionInstall intermediate sections If using tankless heater TI sectionsNumber Boiler modelSection arrangement Steam boiler Between 45 and 55 psig Perform hydrostatic pressure testPrepare boiler and test Insert HXT-bars Complete block assemblyInstall burner mounting plate on front section Install cleanout plates Install draft hood collarGeneral water piping information Install pipingConnect water boiler piping Piping multiple boilers By-pass circulator sizingConnect steam boiler piping General steam piping informationSteam boiler piping guidelines Drawing legend & notesMinimum height of header above water line must be 24 inches Hartford loop piping for all steam boilersModel 1288 through 1888 steam 3 or 4 risers required Multiple Steam Boiler Piping Gravity Condensate Return Install jacket Before installing jacketInstall support brackets/channels Remove jacket parts from cartonsInstall jacket Install jacket front and back panels Install jacket side panelsInstall jacket top panels Install jacket trimJacket side panel placement Jacket top panel placement Hot water can scald Pipe tankless heatersTo pipe tankless heaters Install water boiler controls Install controlsInstall steam boiler controls Steam control locationsSteam control siphon and fittings Connect breeching and venting systems General venting informationSelect type of venting system Construct metal breechingStub vent forced draft single boiler Install burner & wiring and fill system Gas piping Install fuel pipingFuel oil piping Make final adjustments Adjust burner and damper assemblyFlue gas temperature no lower than 330F Skim steam boilersRemoval of Front Plate or Cleanout Plate Materials Handling ceramic fiber and fiberglass materialsRatings =B=RDimensions Dimensions inches ModelModel Supply & return tappings Burner lengths Dimension F 1788 1888Dimensions see lettered dimensions on opposite Parts Description Part numberParts Warranty Weil-McLain Limited Warranties

88 specifications

The Weil-McLain 88 series is a commercial cast iron boiler recognized for its durability, efficiency, and versatile design, making it a preferred choice for various heating applications. Designed primarily for commercial and industrial use, the Weil-McLain 88 combines advanced technology with proven engineering principles to deliver reliable performance and long-lasting service.

One of the standout features of the Weil-McLain 88 is its cast iron construction. Cast iron is renowned for its ability to retain heat, resulting in lower fuel consumption and more consistent heating. This robust material ensures that the boiler can withstand high temperatures and pressures, making it suitable for heavy-duty applications. The sectional design of the boiler allows for easy installation and maintenance, enabling quick access to components and minimizing downtime.

In terms of efficiency, the Weil-McLain 88 is designed to achieve high thermal efficiency ratings. The boiler employs a flue gas recirculation system, which significantly reduces heat loss and maximizes energy utilization. Additionally, its low water content provides rapid heating response times, ensuring that spaces are heated promptly, even during peak demand periods.

Another noteworthy characteristic of the Weil-McLain 88 is its versatility. The boiler can be configured for a variety of applications, including hot water heating, hydronic heating systems, and steam heating. It is compatible with multiple fuel types, including natural gas, propane, and various oil options, allowing for flexibility in fuel choice based on availability and pricing.

The Weil-McLain 88 also incorporates advanced control technologies that enhance operational efficiency. The integrated electronic controls feature diagnostic capabilities to streamline troubleshooting and maintenance, ensuring optimal performance throughout the boiler’s lifespan. Moreover, the boiler's design is compatible with modern building management systems, allowing for seamless integration into existing heating setups.

Overall, the Weil-McLain 88 series stands out for its combination of quality construction, efficient operation, and adaptability to different heating needs. Whether for a commercial building, industrial facility, or institutional application, the Weil-McLain 88 provides a reliable and efficient heating solution that meets the demands of the modern world.
Top Page Image Contents