Weil-McLain 550-110-260/0508 Gas piping, Connecting gas supply piping to boiler, Natural Gas

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GOLD CGs Gas-Fired Water Boiler — Boiler Manual

5 Gas piping

Connecting gas supply piping to boiler

1.Remove jacket front panel and refer to Figure 14 to pipe gas to boiler.

a.Install drip leg at inlet of gas connection to boiler. Where local utility requires drip leg to be extended to the floor, use appropri- ate length of pipe between cap and tee.

b.Install ground joint union for servicing, when required.

c.Install manual shutoff valve in gas supply piping outside boiler jacket when required by local codes or utility requirements.

d.In Canada — When using manual main shutoff valve, it must be identified by the installer.

2.Support piping with hangers, not by boiler or its accessories.

3.Purge all air from gas supply piping.

4.Before placing boiler in operation, check boiler and its gas connection for leaks.

a.Close manual main shutoff valve during any pressure testing at less than 13” w.c.

b.Disconnect boiler and gas valve from gas supply piping dur- ing any pressure testing greater than 13” w.c.

Do not check for gas leaks with an open flame

use bubble test. Failure to use bubble test or check for gas leaks can cause severe personal injury, death or substantial property damage.

5.Use pipe dope compatible with propane gases. Apply sparingly only to male threads of pipe joints so that pipe dope does not block gas flow.

Failure to apply pipe dope as detailed above can result in severe personal injury, death or substantial property damage.

Natural Gas:

1.Refer to Table 4 for pipe length and diameter. Base on rated boiler input (divide by 1,000 to obtain cubic feet per hour). Table 4 is only for gas with specific gravity 0.60, with a pressure drop through the gas piping of 0.30” w.c. For additional gas pipe sizing information, refer to ANSI Z223.1 (or B149.1 or B149.2 for Canadian installations).

2.Inlet pressure required at gas valve inlet:

Maximum: 13” w.c.

Minimum: 5” w.c.

Manifold gas pressure: 3.5” w.c.

3.Install 100% lockup gas pressure regulator in supply line if inlet pressure exceeds 13” w.c. Adjust for 13” w.c. maximum.

Propane Gas:

1.Contact gas supplier to size pipes, tanks and 100% lockup gas pressure regulator.

2.Adjust propane supply regulator provided by gas supplier for 13” w.c. maximum pressure.

3.Inlet pressure required at gas valve inlet:

Maximum: 13” w.c.

Minimum: 11” w.c.

Manifold gas pressure: 10” w.c.

Table 4 Pipe capacity for 0.60 specific gravity natural gas

Figure 14 Gas supply piping

Gas pipe

 

Capacity of pipe for pipe size of:

 

 

(Capacity in cubic feet gas per hour)

 

length

 

 

 

 

 

 

 

(feet)

½"

¾"

1"

1¼"

1½"

 

 

 

 

 

 

 

10

132

278

520

1050

1600

 

 

 

 

 

 

20

92

190

350

730

1100

 

 

 

 

 

 

30

73

152

285

590

860

 

 

 

 

 

 

40

63

130

245

500

760

 

 

 

 

 

 

50

56

115

215

440

670

 

 

 

 

 

 

75

45

93

175

360

545

 

 

 

 

 

 

100

38

79

150

305

460

 

 

 

 

 

 

150

31

64

120

250

380

 

 

 

 

 

 

Manual main shutoff gas valve (when required)

Ground joint union (when required)

Tee

Nipple

Cap

26020

Part number 550-110-260/0508

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Contents Gold CGs How it works Gold CGs Gas-Fired Induced-Draft Water Boiler Contents Please read before proceeding InstallerUser Installations must follow these codes 1a Prepare boiler location codes & checklistBefore locating the boiler, check the following 1b Prepare boiler location clearances 1c Prepare boiler location vent system When removing boiler from an existing common vent systemCGs special vent system Vent systemProducts to avoid 1d Prepare boiler location contaminationCombustion air options 1e Prepare boiler location air openingsSizing air openings Special considerationsSizing air openings for CGs installations Orifice replacement procedure 2a Prepare boiler placement & setupPlace boiler/crate near position Inspect orifices and burnersHydrostatic pressure test 2b Prepare boiler pressure testDrain and remove fittings Prepare boiler for test3a Water piping general information 3b Water piping single-zone system Piping multiple zones 3c Water piping multiple zones3c Water piping multiple zones Valve adjustment Figures 8 and 9 only Temperature gauges3d Piping low temp systems Primary/secondary preferred bypass piping method3d Piping low temp systems BOILER-bypass piping method Valve adjustmentFigures 8 SYSTEM-bypass piping method Prevent chilled water from entering 3e Water piping refrigeration systemsBoiler Use direct vent sealed combustion if combustion air Venting and combustion airGas piping Connecting gas supply piping to boilerNatural Gas Propane GasElectrical installation must comply with Field wiringWiring connections Thermostat7a Start-up preparation Freeze protection when usedCheck for gas leaks Verify water chemistryInspect system water piping Inspect base insulation 7b Start-up operate boilerFinal check before starting boiler Start the boilerCheck burner flames 7c Start-up if boiler doesn’t startCheck for Pilot burner flame FigureInstallation and service certificate Check-out procedure checklist9a Operation sequence Schematic wiring diagram 9b Operation wiring diagramsLadder wiring diagram 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGi-6 Verify Proper Operation After Servicing 10a Service and maintenance schedule10b Service & maintenance annual start-up Inducer motor Condensate drain system Burners, base and inlet air boxOiled-bearing circulators 10b Service & maint. annual start-up Relief valve, typical Boiler relief valveReview with owner Cleaning boiler heating surfacesBefore troubleshooting 11a Troubleshooting procedureCheck the following Air pressure switch 11b Troubleshooting air pressure switchCheck pressure switch setting Troubleshooting air pressure readingControl indicator lights Lockout modes 11c Troubleshooting control moduleControl indicator lights NON-LOCKOUT modes Troubleshooting the control moduleControl module connections Chart 1 Troubleshooting Power light status 11d Troubleshooting control module lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Item 8 , Does blower motor operate? Verify Sequence of operation, , Section assembly Base Jacket Trim Controls 12a Replacement partsItem number Description Weil-McLain part number 12b Replacement parts section assemblyPage Description Weil-McLain Part number 12c Replacement parts baseJacket assembly 12d Replacement parts jacketBoiler Model Weil-McLain part number Part number 12e Replacement parts trimPropane gas components 12f Replacement parts controlsDimensional drawing 13a DimensionsDOE 13b RatingsRemoval of Combustion Chamber Lining or Base Panels Handling ceramic fiber and fiberglass materials

550-110-260/0508 specifications

Weil-McLain is a well-known name in the heating industry, offering a wide range of high-quality boilers and heating systems. Among its impressive lineup, the Weil-McLain 550-110-260/0508 model stands out for its performance, efficiency, and advanced technologies, making it suitable for residential and commercial heating applications.

The 550-110-260/0508 boiler is designed for flexibility and performance, providing an output capacity of 110,000 BTU per hour. This makes it suitable for various heating needs, from single family homes to larger commercial spaces. One of the key features of this model is its high-efficiency design, which allows it to operate at an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%. This means that a significant portion of the fuel consumed is converted into usable heat, resulting in lower energy bills and reduced environmental impact.

A standout characteristic of the Weil-McLain 550-110-260/0508 is its durable construction. Built with high-quality materials, this boiler is designed to withstand the rigors of daily use and provide reliable service over the years. Additionally, the unit features a compact design, allowing for easy installation in various configurations, whether it be in a basement, utility room, or outdoor setting.

Another impressive technology incorporated in this model is the advanced control system, which allows for precise temperature management and improved energy efficiency. The intuitive control interface enables homeowners and facility managers to easily set and adjust heating schedules, ensuring optimal comfort while minimizing energy consumption.

Safety is also a top priority for Weil-McLain. The 550-110-260/0508 is equipped with multiple safety features, including a pressure relief valve, limit controls, and a low water cutoff, which help to ensure safe and reliable operation.

In conclusion, the Weil-McLain 550-110-260/0508 model boasts a combination of efficient heating, durable construction, advanced control technology, and safety features, making it an excellent choice for those seeking a reliable and effective heating solution. Its versatility and performance make it well-suited for a variety of applications in both residential and commercial settings.