Weil-McLain 550-110-260/0508 manual Chart 3 Press Switch & Power lights flashing

Page 49

GOLD CGs Gas-Fired Water Boiler — Boiler Manual

11d Troubleshooting — control module lights (cont.)

CHART 3 — PRESS SWITCH & POWER lights flashing

— Usually indicates pressure switch stuck closed or failed to make within 5 minutes —

Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.

•Reset boiler control by turning off power at service switch or turning down thermostat for at least 45 seconds.

•Thermostat should call for heat and appropriate zone valves open.

Does inducer motor operate?

No

• Wait 45 seconds.

Does inducer motor operate?

Yes

No

Yes

 

 

 

•Remove INDUCER plug (Figure 25, Item 6, page 46) from plug receptacle of control module.

•Place voltmeter leads across the 120 VAC N and

120 VAC H pins of the INDUCER receptacle (left column center and right column bottom pins).

Does the voltmeter indicate 120 VAC?

No

Yes

 

 

 

• Wait 5 minutes.

Is PRESS SWITCH light flashing?

No

 

Yes

 

 

 

 

 

• Try reseating plug in module receptacle and restart.

• If inducer still does not work, replace inducer assembly.

• Retest.

•Remove one of the wires connected to the pressure switch.

•Check continuity across the switch terminals.

Does the ohmmeter indicate the switch is closed?

No

 

Yes

 

 

 

 

 

•Boiler should be in normal operating sequence.

•Observe operation until thermostat is satisfied and inducer has completed its post-purge cycle.

Are vent or combustion air

passages blocked?

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

•

Replace control

 

• Check air pressure switch

 

 

per manual Section 11b.

 

module.

 

 

 

 

•

Replace if necessary.

•

Retest.

 

 

•

Retest.

 

 

 

 

 

 

 

 

•Clear passages and recycle boiler.

•Recheck boiler operation.

Part number 550-110-260/0508

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Contents Gold CGs How it works Gold CGs Gas-Fired Induced-Draft Water Boiler Contents Please read before proceeding InstallerUser Installations must follow these codes 1a Prepare boiler location codes & checklistBefore locating the boiler, check the following 1b Prepare boiler location clearances 1c Prepare boiler location vent system When removing boiler from an existing common vent systemCGs special vent system Vent systemProducts to avoid 1d Prepare boiler location contaminationCombustion air options 1e Prepare boiler location air openingsSizing air openings Special considerationsSizing air openings for CGs installations Orifice replacement procedure 2a Prepare boiler placement & setupPlace boiler/crate near position Inspect orifices and burnersHydrostatic pressure test 2b Prepare boiler pressure testDrain and remove fittings Prepare boiler for test3a Water piping general information 3b Water piping single-zone system Piping multiple zones 3c Water piping multiple zones3c Water piping multiple zones Valve adjustment Figures 8 and 9 only Temperature gauges3d Piping low temp systems Primary/secondary preferred bypass piping method3d Piping low temp systems BOILER-bypass piping method Valve adjustmentFigures 8 SYSTEM-bypass piping method Prevent chilled water from entering 3e Water piping refrigeration systemsBoiler Use direct vent sealed combustion if combustion air Venting and combustion airGas piping Connecting gas supply piping to boilerNatural Gas Propane GasElectrical installation must comply with Field wiringWiring connections Thermostat7a Start-up preparation Freeze protection when usedCheck for gas leaks Verify water chemistryInspect system water piping Inspect base insulation 7b Start-up operate boilerFinal check before starting boiler Start the boilerCheck burner flames 7c Start-up if boiler doesn’t startCheck for Pilot burner flame FigureInstallation and service certificate Check-out procedure checklist9a Operation sequence Schematic wiring diagram 9b Operation wiring diagramsLadder wiring diagram 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGi-6 Verify Proper Operation After Servicing 10a Service and maintenance schedule10b Service & maintenance annual start-up Inducer motor Condensate drain system Burners, base and inlet air boxOiled-bearing circulators 10b Service & maint. annual start-up Relief valve, typical Boiler relief valveReview with owner Cleaning boiler heating surfacesBefore troubleshooting 11a Troubleshooting procedureCheck the following Air pressure switch 11b Troubleshooting air pressure switchCheck pressure switch setting Troubleshooting air pressure readingControl indicator lights Lockout modes 11c Troubleshooting control moduleControl indicator lights NON-LOCKOUT modes Troubleshooting the control moduleControl module connections Chart 1 Troubleshooting Power light status 11d Troubleshooting control module lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Item 8 , Does blower motor operate? Verify Sequence of operation, , Section assembly Base Jacket Trim Controls 12a Replacement partsItem number Description Weil-McLain part number 12b Replacement parts section assemblyPage Description Weil-McLain Part number 12c Replacement parts baseJacket assembly 12d Replacement parts jacketBoiler Model Weil-McLain part number Part number 12e Replacement parts trimPropane gas components 12f Replacement parts controlsDimensional drawing 13a DimensionsDOE 13b RatingsRemoval of Combustion Chamber Lining or Base Panels Handling ceramic fiber and fiberglass materials

550-110-260/0508 specifications

Weil-McLain is a well-known name in the heating industry, offering a wide range of high-quality boilers and heating systems. Among its impressive lineup, the Weil-McLain 550-110-260/0508 model stands out for its performance, efficiency, and advanced technologies, making it suitable for residential and commercial heating applications.

The 550-110-260/0508 boiler is designed for flexibility and performance, providing an output capacity of 110,000 BTU per hour. This makes it suitable for various heating needs, from single family homes to larger commercial spaces. One of the key features of this model is its high-efficiency design, which allows it to operate at an AFUE (Annual Fuel Utilization Efficiency) rating of up to 95%. This means that a significant portion of the fuel consumed is converted into usable heat, resulting in lower energy bills and reduced environmental impact.

A standout characteristic of the Weil-McLain 550-110-260/0508 is its durable construction. Built with high-quality materials, this boiler is designed to withstand the rigors of daily use and provide reliable service over the years. Additionally, the unit features a compact design, allowing for easy installation in various configurations, whether it be in a basement, utility room, or outdoor setting.

Another impressive technology incorporated in this model is the advanced control system, which allows for precise temperature management and improved energy efficiency. The intuitive control interface enables homeowners and facility managers to easily set and adjust heating schedules, ensuring optimal comfort while minimizing energy consumption.

Safety is also a top priority for Weil-McLain. The 550-110-260/0508 is equipped with multiple safety features, including a pressure relief valve, limit controls, and a low water cutoff, which help to ensure safe and reliable operation.

In conclusion, the Weil-McLain 550-110-260/0508 model boasts a combination of efficient heating, durable construction, advanced control technology, and safety features, making it an excellent choice for those seeking a reliable and effective heating solution. Its versatility and performance make it well-suited for a variety of applications in both residential and commercial settings.
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