Patterson-Kelley MACH-05 manual Limited Warranty, Remedy

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MACH® Series Gas-Fired Boiler

Limited Warranty

 

 

7.0 LIMITED WARRANTY

Subject to the terms and conditions herein and except as provided below with respect to products or parts not manufactured by Patterson-Kelley Co., Seller warrants to the original owner at the original installation site that products manufactured by Seller ("Products") will be free from defects in materials and workmanship for a period of five (5) years from date of shipment (the "Warranty Period"). For products or parts not manufactured by Patterson-Kelley, the warranty obligations shall, in all respects, be limited to one (1) year.

REMEDY

The sole remedy of this warranty is expressly limited to the repair or replacement of any part found to be defective under conditions of normal use within the Warranty Period. Installation is not included.

WARRANTY

The owner must notify the original installer of the Product and Seller (Attention: Patterson-Kelley Co., P.O. Box 458, East Stroudsburg, PA 18301), in writing, within the Warranty Period, providing a detailed description of all claimed defects. Transportation to the factory or other designated facility for repairs of any products or items alleged defective shall, in all events, be the responsibility and at the cost of the owner.

EXCLUSIONS

Seller shall have no liability for and this warranty does not cover:

A.Incidental, special or consequential damages, such as loss of the use of products, facilities or production, inconvenience, loss of time or labor expense involved in repairing or replacing the alleged defective Product.

B.The performance of any Product under conditions varying materially from those under which such Product is usually tested under industry standards at of the time of shipment.

C.Any damage to the Product due to abrasion, erosion, corrosion, deterioration, abnormal temperatures or the influence of foreign matter or energy.

D.The design or operation of owner's plant or equipment or of any facility or system of which any Product may be made a part.

E.The suitability of any Product for any particular application.

F.Any failure resulting from misuse, modification not authorized by Seller in writing, improper installation or lack of or improper maintenance.

G.Equipment furnished by the owner, either mounted or unmounted, or when contracted for by the owner to be installed or handled.

H.Leakage or other malfunction caused by:

1.Defective installations in general and specifically, any installation which is made:

a.in violation of applicable state or local plumbing housing or building codes,

b.contrary to the written instructions furnished with the unit

2.Adverse local conditions in general and, specifically, sediment or lime precipitation in the tubes and/or headers or corrosive elements in the atmosphere.

3.Misuse in general and, specifically, operation and maintenance contrary to the written instructions furnished with the unit, disconnection, alteration or addition of components or apparatus, not approved by Seller, operation with fuels or settings other than those set forth on the rating plate or accidental or exterior damage.

I.Production of noise, odors, discoloration or rusty water.

J.Damage to surrounding area or property caused by leakage or malfunction.

K.Costs associated with the replacement and/or repair of the unit including: any freight, shipping or delivery charges, any removal, installation or reinstallation charges, any material and/or permits required for installation, reinstallation or repair,

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Contents PATTERSON-KELLEY Mach Series Gas-Fired Boiler Operation What to do if you smell gas Safety IntroductionBurn, Fire, and Explosion Hazards Electrical HazardsChemical Hazards Weight in PoundsCrush Hazards Boiler SizePressure Hazards Slip, Fall HazardsPlacement InstallationStorage Prior to Installation Initial InspectionAdjustable Legs for Leveling and Floor Clearance ClearancesAir Inlet Requirements Electrical Connections at Rear of BoilerRequired Clearances Flue Connection at BoilerVent Terminations Sidewall InstallationsRooftop Installations Venting for Multiple BoilersSealed Combustion Air/Venting System Removing an Existing BoilerIntake/Exhaust Layout Sidewall Inlet, Roof Vent Roof Inlet and Vent Sealing the Intake Duct Intake Duct TerminationsIntake Duct Materials and Sizes Intake Duct Connection to BoilerIntake Termination Details Vent ElbowsTape on gas line threads Gas PipingFeet Gas Supply Piping by InstallerPiping Design InchesBoiler Inlet and Outlet Connections Boiler Inlet and Outlet ConnectionsBoiler Water Piping by Installer Flushing and FillingInspection Test of Ignition Safety System Mach C300 & C450Test of Gas Pressure Switch Test of Low Water Cut-outTest of High-Limit Control Operating Temperature Controller Upper Description Lower LimitStep Value Parameter Value Allowable Range Parameter ValueOutdoor AIR vs Boiler Setpoint Parameter Value Allowable Range FGas Pressure Adjustment Air Flow Adjustments Gas Valve Setup and AdjustmentGas Pressure Test Port C300/450 Adjusting Low and High Fire CO2C750/900/10500 Adjusting Low and High Mach C750, C900 & C450Operation Lighting ProceduresNormal Shut Down Procedures Control Panel FrontEmergency Shut-Off Emergency Shut-OffRate Monthly During Operation MaintenanceWeekly DailySemi-Annually every 6 months AnnuallyLoss of Power Loss of Water Level Manual Reset Service Codes Code LockoutAuto-reset Service Codes Do notPARTS/TECHNICAL Support Terminal Block Assignments High Voltage Circuit TB2 Terminal Number Label Description1a Terminal Block Assignments Low Voltage Circuit TB1 Wiring Series C-300 Wiring Series C-450 Wiring Series C-750/900/1050 Main Assembly Mach Series 300/450Control Panel Mark DescriptionDisplay Panel 4 C-300/450 Heat Engine Mark Description 5 C-750/900/1050 Heat Engine Mark Description6 C-300 Boiler Gas Train Mark Description7 C-450 Boiler Gas Train 8 C-750/900/1050 Boiler Gas Train Mark Description Limited Warranty RemedyThird Party Warranties Appendix CO2Parameter Settings for Mcba Controls Description Lower Limit Upper Limit Installed 2X = 3 way valve normally closed

MACH-05 specifications

The Patterson-Kelley MACH-05 is an innovative high-efficiency boiler designed to meet the demanding needs of today’s commercial and industrial applications. Known for its remarkable performance and advanced technologies, the MACH-05 stands out in the market with its ability to provide reliable heating solutions while minimizing energy consumption and environmental impact.

One of the key features of the MACH-05 is its cascading capability. This allows multiple units to be linked together for enhanced capacity and redundancy. By operating in a modular system, users can achieve optimal energy efficiency by adjusting the number of active units based on real-time demand. This ensures that the system operates at peak efficiency, increasing overall reliability and reducing operational costs.

The MACH-05 is equipped with a fully modulating burner system, which ensures precise control of output and efficiency across a broad range of operating conditions. This advanced burner technology facilitates a significant reduction in fuel usage compared to traditional fixed-output systems. Combined with its high thermal efficiency rating, the MACH-05 is not only environmentally friendly but also economically advantageous for facilities looking to lower energy expenses.

In terms of construction, the MACH-05 features a compact, lightweight design that allows for easy installation and integration into existing systems. Its stainless steel heat exchanger is built to provide superior durability and resistance to corrosion, ensuring a long operational lifespan and reducing maintenance requirements. This design advantage translates into lower lifecycle costs for end-users.

The boiler also incorporates intelligent control systems that enhance operational efficiency. These controls can monitor and adjust parameters in real-time, optimizing performance and offering detailed diagnostics to anticipate maintenance needs. The user-friendly interface makes it easy for operators to manage the system and access vital information regarding performance metrics.

Additionally, the MACH-05 is designed with safety in mind, featuring multiple safety controls and alarms that function to protect both the equipment and personnel. This commitment to safety ensures that facilities can operate with peace of mind, knowing that they have a reliable and secure heating solution.

In summary, the Patterson-Kelley MACH-05 combines advanced engineering, efficiency, and safety features to provide a versatile and dependable heating solution. Its key advantages, including cascading capabilities, fully modulating burner technology, and intelligent controls make it an ideal choice for commercial and industrial applications, paving the way toward sustainable and cost-effective heating systems.
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