Patterson-Kelley MACH-05 manual Parameter Settings for Mcba Controls

Page 57

Parameter Settings for MCBA Controls

Parameter Settings for MCBA Controls

No.

Description

Lower Limit

Upper Limit

 

 

 

 

 

 

 

 

 

 

Installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCBA

 

 

 

 

 

 

MACH

MACH

MACH

MACH

MACH

Parameter

 

 

 

 

 

 

Settings

 

 

 

 

 

 

300 PK

450 PK

750 PK

900 PK

1050 PK

 

 

 

 

 

 

 

Factory

Factory

Factory

Factory

Factory

 

 

 

 

 

 

 

Setting

Setting

Setting

Setting

Setting

 

 

 

 

 

 

 

for MCBA

for MCBA

for MCBA

for MCBA

for MCBA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

End User Settings

 

 

 

 

NG

LPG

NG

LPG

NG

LPG

NG

LPG

NG

LPG

 

1

Setvalue for DHW

Water Storage Tank: 68 F

Water Storage Tank: 158 F

140

140

140

140

140

140

140

140

140

140

 

2

DHW system

0

= off

 

 

0

0

0

0

0

0

0

0

0

0

 

 

 

1

= on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

= off+ pump continuous

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

= on+ pump continuous

 

 

 

 

 

 

 

 

 

 

 

 

 

3

CH system

0

= off

 

 

1

1

1

1

1

1

1

1

1

1

 

 

 

1

= on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

= off+ pump continuous

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

= on+ pump continuous

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Setpoint or Maximum Setpoint (OAR)

68 F

182

180

180

180

180

180

180

180

180

180

180

 

 

Service Settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Minimum Setpoint, Outdoor Air Reset (OAR)

60 F

140 F

80

80

80

80

80

80

80

80

80

80

 

6

Minimum outdoor temp (OAR)

-4 F

50

F

20

20

20

20

20

20

20

20

20

20

 

7

Maximum outdoor temp (OAR)

59 F

77 F

70

70

70

70

70

70

70

70

70

70

 

8

Frost protection, at OA Temp

-22 F

50

F

32

32

32

32

32

32

32

32

32

32

 

9

Correction, Outdoor Air Sensor

-9 F

9 F

0

0

0

0

0

0

0

0

0

0

 

10

CH shutdown setpoint temp (OAR)

32 = off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34 F

140 F

32

32

32

32

32

32

32

32

32

32

 

11

Booster time

0

= no booster

 

 

0

0

0

0

0

0

0

0

0

0

 

 

 

1 minute

30 minutes

 

 

 

 

 

 

 

 

 

 

 

12

Outdoor Air Offset

0

F

144 F

0

0

0

0

0

0

0

0

0

0

 

13

Maximum fanspeed CH (hundreds)

10

70

 

60

57

56

54

49

48

56

54

60

58

 

14

Maximum fanspeed CH (units)

00

99

 

00

00

00

00

00

50

00

00

00

00

 

15

Maximum fanspeed DHW (hundreds)

10

70

 

60

57

56

54

49

48

56

54

60

58

 

16

Maximum fanspeed DHW (units)

00

99

 

00

00

00

00

00

50

00

00

00

00

 

17

Minimum fanspeed (hundreds)

5

 

70

 

16

20

12

20

11

13

13

13

13

13

 

18

Minimum fanspeed (units)

00

99

 

00

00

00

00

50

00

00

00

00

00

 

19

Ignition fanspeed (hundreds)

5

 

70

 

35

35

25

25

22

22

22

22

22

22

 

20

Postpumptime CH

0

= 10 Seconds

 

 

1

1

1

1

1

1

1

1

1

1

 

 

 

1

Minute

99

Minutes

 

 

 

 

 

 

 

 

 

 

 

21

Postpumptime DHW

0

Seconds

30 x 10.2 seconds

3

3

3

3

3

3

3

3

3

3

 

22

CH modulation hysteresis On

0

F

36

F

10

10

10

10

10

10

10

10

10

10

 

23

CH modulation hysteresis Off

0

F

18

F

10

10

10

10

10

10

10

10

10

10

 

24

DHW modulation hysteresis On

-9 F

54

F

10

10

10

10

10

10

10

10

10

10

 

25

DHW modulation hysteresis Off

-9 F

54

F

10

10

10

10

10

10

10

10

10

10

 

26

DHW detection hysteresis On

-9 F

54

F

5

5

5

5

5

5

5

5

5

5

 

Image 57
Contents PATTERSON-KELLEY Mach Series Gas-Fired Boiler Operation What to do if you smell gas Introduction SafetyElectrical Hazards Burn, Fire, and Explosion HazardsCrush Hazards Weight in PoundsChemical Hazards Boiler SizeSlip, Fall Hazards Pressure HazardsStorage Prior to Installation InstallationPlacement Initial InspectionClearances Adjustable Legs for Leveling and Floor ClearanceElectrical Connections at Rear of Boiler Air Inlet RequirementsFlue Connection at Boiler Required ClearancesRooftop Installations Sidewall InstallationsVent Terminations Venting for Multiple BoilersSealed Combustion Air/Venting System Removing an Existing BoilerIntake/Exhaust Layout Sidewall Inlet, Roof Vent Roof Inlet and Vent Intake Duct Materials and Sizes Intake Duct TerminationsSealing the Intake Duct Intake Duct Connection to BoilerTape on gas line threads Vent ElbowsIntake Termination Details Gas PipingPiping Design Gas Supply Piping by InstallerFeet InchesBoiler Inlet and Outlet Connections Boiler Inlet and Outlet ConnectionsFlushing and Filling Boiler Water Piping by InstallerInspection Mach C300 & C450 Test of Ignition Safety SystemTest of Gas Pressure Switch Test of Low Water Cut-outTest of High-Limit Control Operating Temperature Controller Upper Description Lower LimitStep Value Parameter Value Parameter Value Allowable RangeParameter Value Allowable Range F Outdoor AIR vs Boiler SetpointGas Pressure Adjustment Air Flow Adjustments Gas Valve Setup and AdjustmentGas Pressure Test Port CO2 C300/450 Adjusting Low and High FireMach C750, C900 & C450 C750/900/10500 Adjusting Low and HighNormal Shut Down Procedures Lighting ProceduresOperation Control Panel FrontEmergency Shut-Off Emergency Shut-OffRate Weekly MaintenanceMonthly During Operation DailyAnnually Semi-Annually every 6 monthsLoss of Power Loss of Water Level Code Lockout Manual Reset Service CodesDo not Auto-reset Service CodesPARTS/TECHNICAL Support Terminal Number Label Description Terminal Block Assignments High Voltage Circuit TB21a Terminal Block Assignments Low Voltage Circuit TB1 Wiring Series C-300 Wiring Series C-450 Wiring Series C-750/900/1050 Mach Series 300/450 Main AssemblyMark Description Control PanelDisplay Panel 4 C-300/450 Heat Engine Mark Description Mark Description 5 C-750/900/1050 Heat EngineMark Description 6 C-300 Boiler Gas Train7 C-450 Boiler Gas Train 8 C-750/900/1050 Boiler Gas Train Mark Description Remedy Limited WarrantyThird Party Warranties CO2 AppendixParameter Settings for Mcba Controls Description Lower Limit Upper Limit Installed 2X = 3 way valve normally closed

MACH-05 specifications

The Patterson-Kelley MACH-05 is an innovative high-efficiency boiler designed to meet the demanding needs of today’s commercial and industrial applications. Known for its remarkable performance and advanced technologies, the MACH-05 stands out in the market with its ability to provide reliable heating solutions while minimizing energy consumption and environmental impact.

One of the key features of the MACH-05 is its cascading capability. This allows multiple units to be linked together for enhanced capacity and redundancy. By operating in a modular system, users can achieve optimal energy efficiency by adjusting the number of active units based on real-time demand. This ensures that the system operates at peak efficiency, increasing overall reliability and reducing operational costs.

The MACH-05 is equipped with a fully modulating burner system, which ensures precise control of output and efficiency across a broad range of operating conditions. This advanced burner technology facilitates a significant reduction in fuel usage compared to traditional fixed-output systems. Combined with its high thermal efficiency rating, the MACH-05 is not only environmentally friendly but also economically advantageous for facilities looking to lower energy expenses.

In terms of construction, the MACH-05 features a compact, lightweight design that allows for easy installation and integration into existing systems. Its stainless steel heat exchanger is built to provide superior durability and resistance to corrosion, ensuring a long operational lifespan and reducing maintenance requirements. This design advantage translates into lower lifecycle costs for end-users.

The boiler also incorporates intelligent control systems that enhance operational efficiency. These controls can monitor and adjust parameters in real-time, optimizing performance and offering detailed diagnostics to anticipate maintenance needs. The user-friendly interface makes it easy for operators to manage the system and access vital information regarding performance metrics.

Additionally, the MACH-05 is designed with safety in mind, featuring multiple safety controls and alarms that function to protect both the equipment and personnel. This commitment to safety ensures that facilities can operate with peace of mind, knowing that they have a reliable and secure heating solution.

In summary, the Patterson-Kelley MACH-05 combines advanced engineering, efficiency, and safety features to provide a versatile and dependable heating solution. Its key advantages, including cascading capabilities, fully modulating burner technology, and intelligent controls make it an ideal choice for commercial and industrial applications, paving the way toward sustainable and cost-effective heating systems.