Multitech 1777.8/7-10 G3 operating instructions Multitec General, Safety

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Multitec

1General

The Multitec pump has been developed in accordance with state-of-the-art technology; it is manufactured with utmost care and subject to continuous quality control.

These operating instructions are intended to facilitate operation of the pump and help in commissioning and maintenance.

The manual also contains important recommendations for reliable, proper and efficient operation.

These operating instructions do not take into account local regulations; the operator must ensure that such regulations are strictly observed by all, including the personnel called in for installation.

Multitec pumps must not be operated beyond the limit values specified in the technical documentation for the fluid handled, capacity, speed, density, pressure, temperature and motor rating. Make sure that operation is in accordance with the instructions laid down in this manual or in the contract documentation.

The name plate indicates the type series / size and the main operating data; please quote this information in all correspondence and particularly when ordering spare parts.

is used to introduce safety instructions whose non-observance may lead to damage to the equipment and its functions.

Instructions attached directly to the machine, e.g.

-arrow indicating the direction of rotation

-markings for auxiliary connections

must always be complied with and be kept in a perfectly legible condition at all times. Non-compliance with these safety instructions will lead to forfeiture of manufacturer’s warranties.

2.2Personnel qualification and training

All personnel involved in the operation, maintenance, inspection and installation of the unit must be fully qualified to carry out the work involved.

Personnel responsibilities, competence and supervision must be clearly defined by the operator. If the personnel in question is not already in possession of the requisite know-how, appropriate training and instruction must be provided. If required, the operator may commission the manufacturer / supplier to take care of such training. In addition, the operator is responsible for ensuring that the contents of the operating instructions are fully understood by the responsible personnel.

If you need any additional information or instructions exceeding the scope of this manual or in case of damage please contact KSB’s after-sales service.

2Safety

These operating instructions contain fundamental information which must be complied with during installation, operation and maintenance. Therefore this operating manual must be read and understood both by the installing personnel and the responsible trained personnel / operators prior to installation and commissioning, and it must always be kept close to the location of operation of the machine / unit for easy access.

Not only must the general safety instructions laid down in this chapter on ”Safety” be complied with, but also the safety instructions outlined under specific headings, plus:

-the general safety rules for working materials and protective devices,

-the applicable organizational guidelines for the commissioning of working materials and tools

(work guidelines R233-1 to R233 - 10 and decree No. 93-41 dd. 11/1/93, or country-specific guidelines).

2.1Marking of instructions in the manual

The safety instructions contained in this manual whose non-observance might cause hazards to persons are specially marked with the general hazard sign, namely:

(safety sign as per ISO 7000 - 0434) The electrical danger warning sign is

(safety sign as per IEC 417 - 5036). The word

Caution

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2.3Non-compliance with safety instructions

Non-compliance with safety instructions can jeopardize the safety of personnel, the environment and the machine / unit itself. Non-compliance with these safety instructions will also lead to forfeiture of any and all rights to claims for damages.

In particular, non-compliance can, for example, result in:

-failure of important machine/system functions,

-failure of prescribed maintenance and servicing practices,

-hazard to persons by electrical, mechanical, thermal and chemical effects,

-hazard to the environment due to leakage of hazardous substances.

2.4Safety awareness

It is imperative to comply with the safety instructions contained in this manual, the relevant national health and safety regulations and the operator’s own internal work, operation and safety regulations.

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Contents Operating instructions 1777.8/7-10 G3 High-pressure pumps in ring-section designWorks No Type series Multitec Contents Section Adjusting dimensions for coupling Multitec IndexSafety Multitec GeneralMultitec Transport, storageAccessories Description ProductMultitec Installation at site Foundation / Checks to be carried out prior to installationInstalling the pump/unit Close-coupled pumpsAligning the pump / drive Coupling guard Be tightened to the following torques Tightening torqueThread Strength Drive Non-drive End 100 120 NmConnecting the piping Max. permissible pipeline forces material codes 10, 11, 12Max. permissible pipeline forces material codes 20 to Protection against foreign matterConnection to power supply Setting the time relayVacuum balance line Checking the direction of rotationMultitec Commissioning, start-up / Shutdown Temperature of the fluid pumped Start-upShutdown Gland packingSwitching frequency Returning to service after storageMinimum flows Density of fluid pumpedMultitec Servicing / maintenance Bearings and lubricationGeneral instructions PumpOil quality / Oil change MotorShaft seal Mechanical seal CouplingDismantling the bearings Dismantling the non-drive-end bearings Plain bearingAxial suction nozzle Radial suction nozzleGrease lubrication figs Oil lubrication with lip seal figOil lubrication with labyrinth seal fig Grease lubricationReplacing the shaft protecting sleeve Removing a double-acting mechanical seal Reassembly Dismantling the hydraulic systemIntermediate bearing bush Intermediate bearing diffuser With the rules of sound engineering practiceStuffing box housing Reassembly of hydraulic systemSeals Gland packing Mechanical seals Horizontal baseplate-mounted pump unitsSealing elements Leakage at the mechanical sealTightening the shaft nuts on Multitec pumps MTC 100/125/150 Fixed bearingRolling element bearing sizes Grease-lubricated bearings Temperature of the rolling element bearings Re-adjusting the clearance gaps Maximum clearance gapsInstallation and returning to service Radial bearingMultitec Trouble-shooting General assembly drawing Pump sizes 32 toClose-coupled pump up to pump size Radial suction nozzleVertical design Pump sizes 32, 50 Pump sizes 100, 125Pump sizes 125 List of components Description525.1/2/4 Spacer sleeve 529Achtung Attenzion BildKSB Aktiengesellschaft

1777.8/7-10 G3 specifications

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