Reliance Water Heaters 606, 11-03, 184333-001 General Safety cont’d, JURY, or Property Damage

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General Safety (cont’d)

WARNING

This water heater must not be installed directly on carpeting. Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 inches (76.2mm) in any direction, or if the appliance is installed in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a fire hazard.

WARNING

Do not install in a confined area such as a closet, unless you provide ventilation air as shown in the “Locating The New Water Heater” section. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your gas company. Failure to provide ventilation air can result in a fire or explosion and can cause

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

WARNING

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry clean- ing equipment, it is imperative that the water heater or water heaters be installed so that combustion and ventilation air be taken from outside these areas. Refer to the “Locating The New Water Heater” section of this manual and also the current edition of the National Fuel Gas Code, ANSI Z223.1, also referred to as NFPA 54 for specifics provided concerning air required.

WARNING

The power direct vent water heater requires its own (separate) venting system. It cannot be connected to an existing vent pipe or chimney. It must be terminated to the outdoors. Failure to properly install the venting system can result in asphyxiation, a fire or explosion and can cause DEATH, SERIOUS BODILY IN-

JURY, OR PROPERTY DAMAGE.

WARNING

No vent damper installation is compatible with this power vented water heater design. No vent damper, whether it is operated ther- mally or otherwise is to be installed on this power vented water heater. Alteration of any part of the factory-furnished vent assembly could result in improper operation due to restriction of flue gases, spillage of flue gases and may cause carbon monoxide poisoning.

WARNING

1.The appliance and its individual shutoff valve must be dis- connected from the gas supply piping system during any pres- sure testing of the gas system at test pressures in excess of 12 pound per square inch (3.5kPa).

2.The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal or less than 12 pound per square inch (3.5kPa).

WARNING

Soot build-up indicates a problem that requires correction be- fore further use. Turn “OFF” gas to water heater and leave “OFF” until repairs are made, because failure to correct the cause of the sooting can result in a fire or explosion causing DEATH, SE-

RIOUS BODILY INJURY, OR PROPERTY DAMAGE.

WARNING

The water heater must be properly vented outdoors. Never op- erate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation, ex- plosion or asphyxiation.

WARNING

Vent termination must not be within 4 feet of any items such as gas meters, gas valves or other gas regulating equipment.

WARNING

Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation.

WARNING

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chlo- ride, waxes, bleach, and process chemicals are typical compounds which are potentially corrosive.

WARNING

Minimum clearances between the water heater and combustible and non-combustible construction are: 0 inches from sides, 0 inch- es from back, 6 inches from front of jacket to closet door and 12 inches from top of jacket to combustible and non-combustible material. Minimum vent clearance: 0 inches. Provide 24 inches front clearance for servicing and adequate clearance between the jacket top and ceiling for servicing the flue area.

WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the possibility of injury under these condi- tions, we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used (such as a dish- washer or washing machine). If hydrogen gas is present, there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

WARNING

INSULATING JACKETS: When installing an external water heater insulation jacket on a gas water heater:

a.DO NOT cover the temperature-pressure relief valve.

b.DO NOT put insulation over any part of the top of the gas water heater.

c.DO NOT put insulation over the gas control valve or gas control valve/burner cover, or any access areas to the burner.

d.DO NOT let insulation around the gas water heater to get with- in 8 inches of the floor (access for servicing the burner).

e.DO NOT remove operating instructions, and safety related warn- ing labels and materials affixed to the water heater. DO obtain new warning and instruction labels from the manufacturer for placement on the jacket directly over the existing labels.

Failure to heed this will result in the possibility of a fire or explosion.

WARNING

Flood damage to a water heater may not be readily visible or imme- diately detectible. However, over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Call a qual- ified service technician or contractor to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced!

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if the tank or any connec- tions should leak, the flow of water will not cause damage to the structure. For this reason, it is not advisable to install the water heater in an attic or upper floor. When such locations cannot be avoided, a suitable drain pan should be installed under the water heater. Drain pans are available at your local hardware store. Such a drain pan must have a minimum length and width of at least 2 inches greater than the water heater dimensions and must be piped to an adequate drain. Drain pan depth must allow for access to the outer doors for servicing the ignitor and burner.

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Contents What to do if YOU Smell GAS Used by this Water HeaterGeneral Safety Discharge PipeMust not be plugged or blocked Rious Bodily INJURY, or Property Damage General Safety cont’dDEATH, Serious Bodily INJURY, or Property Damage JURY, or Property DamageTable of Contents Introduction Preparing for the New InstallationSome models are equipped with Circulating loop fittings Typical InstallationFacts to Consider About the Location Locating the New Water HeaterLocating the New Water Heater cont’d Facts to Consider About the Location cont’dCombustion Air and Exhaust Wire Fence Air for Ventilation for Appliances Located Confined Spaces18″ Water Piping Installing the New Water HeaterTemperature-Pressure Relief Valve Installing the New Water Heater cont’dFilling the Water Heater WiringVenting Wiring DiagramALL 75 Gallon Models and 50 Gallon 65,000 BTU/HR Models Venting cont’dALL 40 and 50 Gallon 40,000 BTU/HR Models Venting Through AN Outside WallMinimum vent length for all models is 18 inches Installing the New Water Heater contdVenting System Example Installations for ALL Models Vent piping can be installed as followsPrecautions Cementing PVC, ABS or Cpvc Pipe and FittingsVent Pipe Separation Venting Through a Roof Connecting Vent to BlowerTypical installation Venting contdVenting Through a Roof CONT’D Gas PipingGAS Piping with Flexible Connector GAS Piping with ALL Black Iron Pipe to GAS ControlSediment Trap Model Rating Plate Installation ChecklistBefore Operating the Water Heater Its hookup?ALL Models OperatingBefore the Water Heater will Operate OperationWater Heating Ignition Sequence Make sure gas and electric power are connected properlyOperating cont’d Check for LeaksFor Your Safety Read Before Operating Temperature Indicators Temperature Adjustment Buttons Temperature RegulationFor Your Information Start Up ConditionsOperational Conditions Operational Conditions cont’d For Your Information cont’dBurner Inspection Periodic MaintenanceBurner Cleaning Venting System InspectionAnode Rod Inspection Periodic Maintenance cont’dTemperature-Pressure Relief Valve Operation HousekeepingDrain Valve Washer Replacement ServiceDraining Leakage Checkpoints Thermostat and GAS Supply Check TroubleshootingSystems Check Troubleshooting cont’dProtection Not EnoughHOT Water CondensationRepair Parts 40 Gal.† Repair Parts cont’dThis is a Repair Parts LIST, not a Packing List Part Part Number DescriptionRepair Parts 50 Gal.† Page