Reliance Water Heaters 606, 11-03 Not Enough, HOT Water, Condensation, Protection, Water TOO HOT

Page 33

Troubleshooting (cont’d)

PROBLEM

CAUSE

SOLUTION

 

Blower will not run.

 

 

A) “ON/OFF” control switch turned off.

Turn switch to the “ON” position.

 

B) Blower unplugged.

Plug blower back into 115 VAC. outlet.

 

C) No power at outlet.

Repair service to outlet.

 

D) Thermostat defective.

Replace thermostat.

 

E) Control harness defective.

Replace control harness.

NOT ENOUGH

F) High limit control circuit open.

Replace ECO.

G) Blower motor defective.

Replace Blower Assembly.

HOT WATER

Thermostat problems.

 

 

A) Thermostat set too low.

Set temperature control higher.

 

B) Thermostat or ECO defective.

Replace thermostat or ECO as required.

 

Others

 

 

A) Heater undersized.

Reduce hot water use.

 

B) Low gas pressure.

Contact dealer.

 

C) Incoming water is unusually cold.

Allow more time for heater to reheat.

 

D) Leaking hot water pipes or fixtures.

Have plumber check and repair leaks.

 

A) Defective air flow restrictor.

Take unit out of service immediately, call a

 

 

service representative.

 

B) Not enough dilution air to mix with

Proper dilution air must be provided for comb-

 

flue gases in inlet elbow.

ustion and dilution of flue temp. Refer to “INSTAL-

VENT PIPE TOO HOT

 

LING THE NEW WATER HEATER” section.

(ABOVE 170˚F)

C) Dilution air too hot for mixing with

Supply air is too hot. Check for heat sources

 

flue gases.

around intake terminal and blockage of

 

 

dilution air leg.

 

D) Wrong burner orifice.

Install correct orifice.

 

A) Dirt in burner ports

Turn off heater and gas, clean burner head.

 

B) Combustion air path restricted.

Check intake venting arrangements for

YELLOW FLAME

 

obstructions.

 

C) Not enough dilution air for proper

Check Intake venting arrangement for

 

combustion.

obstructions.

CONDENSATION

A) Water on the floor under heater.

See “CONDENSATION” section.

B) Water dripping from blower assembly.

Provide drip “TEE” to catch condensation from

 

 

horizontal section of exhaust vent close to

 

 

blower assembly.

 

Improperly sealed, hot or cold supply

 

 

connections, relief valve, drain valve

Tighten threaded connections.

WATER LEAKS

or thermostat threads.

 

 

Leakage from other appliances or water

Inspect other appliances near water heater.

 

lines.

 

 

Condensation of flue products.

See “CONDENSATION” section.

LEAKING T&P

Thermal expansion in closed water

Install thermal expansion tank (DO NOT plug

system.

T&P valve).

 

Improperly seated valve.

Check relief valve for proper operation

 

 

(DO NOT plug T&P valve).

HOT WATER ODORS

High sulfate or mineral content in

Drain and flush heater thoroughly then refill.

(Refer to CATHODIC

water supply.

 

PROTECTION

Bacteria in water supply.

Chlorinate water supply.

WATER TOO HOT

Thermostat set too high.

Refer to TEMPERATURE REGULATION.

WATER HEATER SOUNDS

Condensation dripping on burner.

See “CONDENSATION” section.

SIZZLING-RUMBLING

Sediment at bottom of heater tank.

Clean sediment from tank. Refer to DRAINING

 

 

instruction in Maintenance section of manual.

SOOTING

Improper combustion.

Refer to COMBUSTION AIR AND VENTILATION

 

 

on pages 8 and 9.

HEATER LIGHTS BUT

Outlet polarity is reversed.

Test polarity and correct.

GOES OUT IN 4-5

 

 

SECONDS

 

 

 

 

 

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Contents What to do if YOU Smell GAS Used by this Water HeaterGeneral Safety Discharge PipeMust not be plugged or blocked DEATH, Serious Bodily INJURY, or Property Damage General Safety cont’dJURY, or Property Damage Rious Bodily INJURY, or Property DamageTable of Contents Introduction Preparing for the New InstallationSome models are equipped with Circulating loop fittings Typical InstallationFacts to Consider About the Location Locating the New Water HeaterLocating the New Water Heater cont’d Facts to Consider About the Location cont’dCombustion Air and Exhaust Wire Fence Air for Ventilation for Appliances Located Confined Spaces18″ Water Piping Installing the New Water HeaterTemperature-Pressure Relief Valve Installing the New Water Heater cont’dFilling the Water Heater WiringVenting Wiring DiagramALL 40 and 50 Gallon 40,000 BTU/HR Models Venting cont’dVenting Through AN Outside Wall ALL 75 Gallon Models and 50 Gallon 65,000 BTU/HR ModelsVenting System Example Installations for ALL Models Installing the New Water Heater contdVent piping can be installed as follows Minimum vent length for all models is 18 inchesPrecautions Cementing PVC, ABS or Cpvc Pipe and FittingsVent Pipe Separation Typical installation Connecting Vent to BlowerVenting contd Venting Through a RoofVenting Through a Roof CONT’D Gas PipingGAS Piping with Flexible Connector GAS Piping with ALL Black Iron Pipe to GAS ControlSediment Trap Before Operating the Water Heater Installation ChecklistIts hookup? Model Rating PlateBefore the Water Heater will Operate OperatingOperation ALL ModelsOperating cont’d Make sure gas and electric power are connected properlyCheck for Leaks Water Heating Ignition SequenceFor Your Safety Read Before Operating Temperature Indicators Temperature Adjustment Buttons Temperature RegulationFor Your Information Start Up ConditionsOperational Conditions Operational Conditions cont’d For Your Information cont’dBurner Cleaning Periodic MaintenanceVenting System Inspection Burner InspectionTemperature-Pressure Relief Valve Operation Periodic Maintenance cont’dHousekeeping Anode Rod InspectionDrain Valve Washer Replacement ServiceDraining Leakage Checkpoints Thermostat and GAS Supply Check TroubleshootingSystems Check Troubleshooting cont’dHOT Water Not EnoughCondensation ProtectionRepair Parts This is a Repair Parts LIST, not a Packing List Repair Parts cont’dPart Part Number Description 40 Gal.†Repair Parts 50 Gal.† Page