Simplicity 6/25, 8/25 manual Troubleshooting& Repair, General Troubleshooting

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GENERAL TROUBLESHOOTING

The troubleshooting guide below lists the most common problems, causes and remedies.

See the service information on the following pages for instructions on how to do most of these minor repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.

Troubleshooting&Repair

AWARNING

Never attempt to perform any of these procedures with the engine/motor running. Always turn the unit off, let the rotor come to a complete stop, and disconnect the spark plug wire or power cord Ezsre attemptmg to correct any operatmg prob-

Failure to comply with this safety requirement can result in serious personal injury to you or bystanders.

Engine won’t start.

 

Out of gas.

 

 

 

Spark plug wire disconnected.

 

 

Engine controls set wrong.

 

 

Spark plug fouled.

 

 

No compression - rope pulls

 

 

 

without resistance.

 

 

No spark - electrical system

 

 

 

problem.

 

 

 

Safety switch open.

 

 

 

 

Engine runs, but rotor

 

Crankshaft key broken or not

won’t turn.

 

 

installed.

 

 

 

 

 

Engine runs, rotor turns, but

 

Discharge chute clogged.

no material is being discharged.

 

Engine not running at full RPM.

 

 

 

 

Excessive branch vibration when

 

Chipper knives dull.

chipping materials.

 

Tree limbs and branches are

 

 

 

extremely hard or dried out.

 

 

 

 

Unusual noise or vibration when

 

Rotor overloaded with material.

processing material.

 

Non-organic matter caught in

 

 

 

 

 

shredding

chamber.

 

 

Chipper knives dull or loose.

 

 

Hammers, broken, bent, or loose

 

 

Hammers frozen on shaft.

 

 

Crankshaft

bent.

 

 

 

 

Vacuum intake nozzle

 

Housing plugged with debris.

not working.

 

Nozzle set too high for terrain.

 

 

Flap not set to correct opening.

 

 

Drive speed set too fast.

 

 

Debris too wet.

 

 

Debris layer too thick.

 

 

 

 

 

Add gas.

Connect spark plug wire.

Check engine controls and

adjust.

* Remove spark plug, clean, and replace.

See your local dealer.

See your local dealer.

Check safety switch.

Replace crankshaft key.

Clear discharge chute.

Adjust throttle to “Fast” (3700rplr

Sharpen or replace knives.

Material too dried out or hard for chipping - use for firewood.

Allow unit to clear itself before

vacuuming more material.

Follow shut-down procedure and remove material from unit.

Sharpen or tighten knives Securely.

Check for proper assembly or replace.

Check for obstructions and remove debris from hammer pivot areas.

See your local dealer for factory authorized repair.

Stop unit - clean out housing.

Adjust - see adjust. procedure.

Adjust - see adjust. procedure.

Reduce speed.

Allow to dry - rake to separate.

Reduce path width to112 nozzle.

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Contents 25E Series SeriesMANUFACTURING, INC Baker Baker General Model Identification IntroductionDescription Before START-UP GeneralOperating Safety Operating LocationSafe Wearing Apparel Safety Rules Transporting and Storage Safety RulesService and Maintenance Safety DecalsMajor Components Features & ControlsChoke ControlsSite Location Checks Before StartingSTART-UP Idle Speed Walk Behind VACUUM/SHREDDINGStarting The Engine Manual Start Units Starting The Engine Electric Start UnitsChipping Drive Speed SelectorFeeding Material Flex Hose VACUUM/SHREDDINGShutting Down OperationDirect Bagging Material Collection & DisposalDirect Discharge Blowing Variable Suction Control AdjustmentVacuum Intake Nozzle Height Position Seasonal HintsShredding Waste Materials GuideScheduled Maintenance Normal CareLoose Parts And Hardware Inspect Starter Rope/Handle Clean Engine Air Intake AreaCheck Safety Labels Inspect Vacuum Nozzle HousingBAG Care Battery MaintenanceElectric Start Units Only Checking Battery Fluid Level Checking/Cleaning Battery CablesLonger Than 30 Days Temporary StorageLong TERM/SEASONAL Storage Days Or LessGeneral Troubleshooting Troubleshooting& RepairOptional Vacuum Hose Troubleshooting Troubleshooting & RepairPower Drive Troubleshooting Electric Start TroubleshootingShredding Hammers Troubleshooting %I RepairTroubleshooting & Repair Inspect Hammers For Wear Chipping Knives When removing or installing chipper knivesIgure 30. Remove Left Cover Panel Fasteners Troubleshooting &RepairRemove Discharge Tube Hex Head Cap Lift Off Idler Pulley Spring Wrap Drive Belt Around Lower Idler Drive BeltReconnect Idler Pulley Tension Spring Drive ChainsRear Drive Chain Vacuum Nozzle Height AdjustmentTroubleshootin# #IRepair Front Drive ChainPush Clutch Lever And Reinsert Cable End Clutch CableTechnical Manuals Options & Accessories