Smith Cast Iron Boilers GB300 warranty Upper Port Seal Placement

Page 20

Page 20

GB300 BOILER INSTALLATION AND OPERATION INSTRUCTIONS

Figure 36

Lower Port Seal Placement

Install the draw rods, nuts and washer and slightly

 

 

tighten the nuts. Only one washer is to be placed on

 

 

each draw rod, Figure 38, to torque sections together.

 

 

Figure 38

Draw Rod Installation

Figure 37

Upper Port Seal Placement

Table 3

 

 

 

 

Steam Riser, Flue Collector Bracket & Jacket Splice Channel Bracket Locations

Boiler

 

 

 

 

 

 

 

Section Numbered from Left to Right

 

 

 

 

 

 

 

Model

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GB300-5

FCB

 

4P

 

FCB

 

 

 

 

 

 

 

 

LOCATION OF ITEM

 

 

 

 

 

GB300-6

FCB

 

5P

 

 

FCB

 

 

 

 

 

 

 

 

- 3" Steam Riser Section Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GB300-7

FCB

 

 

6P

 

 

FCB

 

 

 

 

 

 

FCB - Flue Collector Bracket Section Location

 

GB300-8

FCB

 

 

7P

 

 

 

FCB

 

 

 

 

 

JSB - Jacket Splice Channel Bracket Section Location

GB300-9

FCB

 

 

 

8P

 

 

 

FCB

 

 

 

 

#P

- Pilot Burner Tube Location

 

 

 

GB300-10

FCB

 

 

 

9P

 

 

 

 

FCB

 

 

 

# Represents burner position from LH side of boiler

GB300-11

FCB

 

 

 

 

10P

 

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

 

GB300-12

FCB

 

 

 

 

11P

 

 

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

GB300-13

FCB

 

 

6P

 

 

FCB &

 

 

19P

 

 

FCB

 

 

 

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

 

 

GB300-14

FCB

 

 

7P

 

 

FCB &

 

 

 

20P

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

 

 

 

GB300-15

FCB

 

 

7P

 

 

 

FCB &

 

 

 

22P

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

 

 

GB300-16

FCB

 

 

 

8P

 

 

FCB &

 

 

 

23P

 

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

 

 

GB300-17

FCB

 

 

 

8P

 

 

 

FCB &

 

 

 

25P

 

 

 

FCB

 

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

GB300-18

FCB

 

 

 

9P

 

 

 

FCB &

 

 

 

 

 

26P

 

 

 

FCB

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

 

GB300-19

FCB

 

 

 

9P

 

 

 

 

FCB &

 

 

 

 

 

28P

 

 

 

FCB

 

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

GB300-20

FCB

 

 

 

 

10P

 

 

 

FCB &

 

 

 

 

 

29P

 

 

 

 

FCB

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

 

GB300-21

FCB

 

 

 

 

10P

 

 

 

 

FCB &

 

 

 

 

 

31P

 

 

 

 

FCB

 

 

 

 

 

 

 

 

JSB

 

 

 

 

 

 

 

 

 

Image 20
Contents Natural or Propane GAS Boiler Before YOU Start ContentsQUE Faire SI Vous Sentez UNE Odeur DE GAZ Concrete Block Base Construction Boiler Ratings & CapacitiesBoiler Location Combustion AIR & Ventilation All Air From Inside The BuildingAll Air From Outside The Building 500Chimney & Vent Pipe Connections Vent ConnectionsChimney Inspection & Sizing Vent Outlet, Equivalent Breeching & Chimney SizeCommon Vent Systems Ansi Dual Flue Outlets And Inside Air GB300 Series Common Vents And Inside Air GB300 Series Horizontal Venting And Inside Air GB300 CAP 1/4 IN. PER Foot 20MM/M of RUN toBoiler Assembly Burner Base Assembly General InstructionsX1 Box 72700 to Burner Base BoxRefractory Retension Bracket Burner Base Assembly 5 through 12 SectionsBurner Base Side Panels, 5 X7 Box Base Rear Channel Plumbing Base Manifold AttachmentsFront base splice channel, Figure Burner Base Splice Panel Bracket Burner Base Splice Insulation BoardsCeramic Blanket Adhesive Application Ceramic Blanket InstallationCast Iron Section Assembly Trimming Ceramic Rope Rear View Odd Numbered Models Front View Even Numbered ModelsUpper Port Seal Placement Flue Collector Box 63203 to Draw Rod Torquing 30 ft/lbs, 42 NmCast Iron Pressure Test Bolt InstallationFlue Collector Bracket Installation Flue Collector Installation Ceramic Blanket Placement 5-12 SectDraft Hood Attachment 13 to 21 Sections Clean Out Covers Clean Out Cover InsulationMANIFOLD, Burner and Pilot Installation Figure Manifold InstallationsFollow all applicable local codes Burner Tube Through Rear Base PanelJacket Installation Rear Jacket Bracket AttachmentFigures Remove the left and right jacket side panels from Box Rear Top Jacket Panel, 5 through Figures 80 Front Top Jacket Panel, 5 throughSplice Panel Brackets Front Access Panel 5 12 Sect Grill AssemblySplice Grill Assembly Front Access Panel 13 21 SectPilot Assembly Gas Train AssembliesHeating System Piping Water Boiler Piping ConnectionsSteam Boiler Piping Connections Boiler Model Supply Size Return SizePiping For Use With Cooling Units Water Boilers in Battery Typical Steam Piping Gravity Return for Multiple Boilers Equivalent Pipe Length Chart GAS Supply PipingBoiler Model Risers Equalizer Header Gas Pipe CapacityElectrical Wiring Electrical Power ConnectionsGas Supply Piping Transformer LocationWire Duct and Control Box Thermostat InstallationBoiler Operation Water BoilersIntermittent Pilot Ignition Systems Lighting InstructionsContinuous Pilot Systems Boiler Checking & Adjustment Pilot Adjustment Pilot Flame AdjustmentGas Pressure Adjustment To Turn Off Gas To BoilerBoiler Maintenance Thermostat AdjustmentInput Rate Low Water CutoffBurner Installation Heat Exchanger CleaningVent System ControlsGB300 Boiler Installation and Operation Instructions Ref # Name of Part 63251 Intermittent Pilot Ignition Controls Water Controls & Trim Page WESTCAST, INC North ELM Street WESTFIELD, MA

GB300 specifications

The Smith Cast Iron Boilers GB300 series is renowned for its robust construction and exceptional performance, making it a preferred choice for commercial and industrial applications. This line of boilers is designed to provide reliable and efficient heating solutions for a variety of facilities, including schools, hospitals, and manufacturing plants.

One of the standout features of the GB300 series is its durable cast iron construction. Built to withstand the demands of heavy-duty operation, the cast iron material ensures longevity and resilience against thermal cycling stresses. This design not only enhances the boiler's lifespan but also ensures that it maintains optimal performance over time, even in rigorous conditions.

The GB300 series is equipped with advanced technologies that contribute to its efficiency and ease of use. For instance, the boilers incorporate a flexible firing system that allows for a range of firing rates. This adaptability ensures that the boiler can efficiently meet varying heating loads. Additionally, the use of a multi-pass heat exchanger design maximizes heat transfer, significantly improving overall efficiency and reducing fuel consumption.

Another key characteristic of the GB300 boilers is the user-friendly control system. The integrated control panel provides operators with real-time monitoring and management capabilities, allowing for precise adjustment of temperature and pressure settings. This feature not only enhances operational efficiency but also aids in maintaining safety standards.

The GB300 series also emphasizes safety, featuring multiple levels of protection, including low water cut-off, high-pressure switches, and safety valves. These safety mechanisms ensure reliable operation and minimize the risk of operational hazards, providing peace of mind for operators and facility managers.

Versatility is another remarkable attribute of the Smith Cast Iron Boilers GB300 series. These boilers can be used in various configurations, whether as a standalone unit or as part of a more extensive heating system. This flexibility makes the GB300 series suitable for diverse applications and facility sizes.

In summary, the Smith Cast Iron Boilers GB300 series is a powerful heating solution that combines durability, efficiency, and advanced technology. Its robust cast iron construction, flexible firing capabilities, and comprehensive safety features make it an ideal choice for those seeking reliable heating systems in demanding environments. The GB300 series stands out as a testament to Smith's commitment to quality and innovation in the boiler industry.