Smith Cast Iron Boilers GB300 warranty Water Controls & Trim

Page 50

Page 50

GB300 BOILER INSTALLATION AND OPERATION INSTRUCTIONS

 

 

 

 

 

 

Number of Sections with Item Quantities Below

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref #

Name of Part

Part #

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

Cast Iron Section, Left Side

3651

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

Gasket, Upper Port

60248

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gasket, Lower Port

60249

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

3/8" Rope, 42" length

71601

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

Draw Rod 1/2" x 7-1/2"

60358

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

1/2 Flat Washer

62098

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46

1/2 Hex Nut

60875

24

30

36

42

48

54

60

66

72

78

84

90

96

102

108

114

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48

Cleanout Cover

69696

1

 

 

 

2

1

 

 

 

 

 

2

4

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

69697

 

1

 

 

 

1

2

1

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

69698

 

 

1

 

 

 

 

1

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

69699

 

 

 

1

 

 

 

 

 

1

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

Cleanout Cover Insulation

65135

1

 

 

 

2

1

 

 

 

 

 

2

4

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65136

 

1

 

 

 

1

2

1

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65137

 

 

1

 

 

 

 

1

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65138

 

 

 

1

 

 

 

 

 

1

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

Cleanout Cover Hardware Set

72695

1

1

 

 

2

2

2

1

 

 

 

2

4

4

4

4

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cleanout Cover Hardware Set

72696

 

 

1

1

 

 

 

1

2

2

2

1

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water Controls & Trim

52

Temperature Pressure Gauge

60265

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

Aquastat L4006A

50511

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Well 3/4" x 3"

50502

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aquastat, (manual reset) L4006E

50507

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

3/4" x 1" Relief Valve 40#, (water)

61997

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" x 1-1/4" Relief Valve 40#, (water)

61998

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/4" x 1 1/2" Relief Valve 40#, (water)

61999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steam Controls & Trim

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54

1" x 1" Relief Valve 15#, (steam)

61982

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/4" x 1-1/2" Relief Valve 15#, (steam)

61983

 

 

 

 

 

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/2" x 2" Relief Valve 15#, (steam)

61984

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

Steam Pressuretrol PA404A-1009

50493

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

56

L4079B-1033 Steam Pressuretrol, (manual reset)

50495

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

—

Steam Gauge

60268

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58

Gauge Glass Set

61931

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

59

M&M 67-S-2 Low Water Cut-off

51005

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 49 Page 51
Image 50
Page 49 Page 51
Contents Natural or Propane GAS Boiler Before YOU Start ContentsQUE Faire SI Vous Sentez UNE Odeur DE GAZ Concrete Block Base Construction Boiler Ratings & CapacitiesBoiler Location All Air From Outside The Building Combustion AIR & VentilationAll Air From Inside The Building 500Chimney Inspection & Sizing Chimney & Vent Pipe ConnectionsVent Connections Vent Outlet, Equivalent Breeching & Chimney SizeCommon Vent Systems Ansi Dual Flue Outlets And Inside Air GB300 Series Common Vents And Inside Air GB300 Series Horizontal Venting And Inside Air GB300 CAP 1/4 IN. PER Foot 20MM/M of RUN toX1 Box 72700 to Boiler AssemblyBurner Base Assembly General Instructions Burner Base BoxRefractory Retension Bracket Burner Base Assembly 5 through 12 SectionsBurner Base Side Panels, 5 X7 Box Base Rear Channel Plumbing Base Manifold AttachmentsFront base splice channel, Figure Burner Base Splice Panel Bracket Burner Base Splice Insulation BoardsCeramic Blanket Adhesive Application Ceramic Blanket InstallationCast Iron Section Assembly Trimming Ceramic Rope Rear View Odd Numbered Models Front View Even Numbered ModelsUpper Port Seal Placement Flue Collector Box 63203 to Draw Rod Torquing 30 ft/lbs, 42 NmCast Iron Pressure Test Bolt InstallationFlue Collector Bracket Installation Flue Collector Installation Ceramic Blanket Placement 5-12 SectDraft Hood Attachment 13 to 21 Sections Clean Out Covers Clean Out Cover InsulationMANIFOLD, Burner and Pilot Installation Figure Manifold InstallationsFollow all applicable local codes Burner Tube Through Rear Base PanelJacket Installation Rear Jacket Bracket AttachmentFigures Remove the left and right jacket side panels from Box Rear Top Jacket Panel, 5 through Figures 80 Front Top Jacket Panel, 5 throughSplice Panel Brackets Splice Grill Assembly Front Access Panel 5 12 SectGrill Assembly Front Access Panel 13 21 SectPilot Assembly Gas Train AssembliesHeating System Piping Water Boiler Piping ConnectionsSteam Boiler Piping Connections Boiler Model Supply Size Return SizePiping For Use With Cooling Units Water Boilers in Battery Typical Steam Piping Gravity Return for Multiple Boilers Boiler Model Risers Equalizer Header Equivalent Pipe Length ChartGAS Supply Piping Gas Pipe CapacityGas Supply Piping Electrical WiringElectrical Power Connections Transformer LocationBoiler Operation Wire Duct and Control BoxThermostat Installation Water BoilersIntermittent Pilot Ignition Systems Lighting InstructionsContinuous Pilot Systems Gas Pressure Adjustment Boiler Checking & Adjustment Pilot AdjustmentPilot Flame Adjustment To Turn Off Gas To BoilerInput Rate Boiler MaintenanceThermostat Adjustment Low Water CutoffVent System Burner InstallationHeat Exchanger Cleaning ControlsGB300 Boiler Installation and Operation Instructions Ref # Name of Part 63251 Intermittent Pilot Ignition Controls Water Controls & Trim Page WESTCAST, INC North ELM Street WESTFIELD, MA

GB300 specifications

The Smith Cast Iron Boilers GB300 series is renowned for its robust construction and exceptional performance, making it a preferred choice for commercial and industrial applications. This line of boilers is designed to provide reliable and efficient heating solutions for a variety of facilities, including schools, hospitals, and manufacturing plants.

One of the standout features of the GB300 series is its durable cast iron construction. Built to withstand the demands of heavy-duty operation, the cast iron material ensures longevity and resilience against thermal cycling stresses. This design not only enhances the boiler's lifespan but also ensures that it maintains optimal performance over time, even in rigorous conditions.

The GB300 series is equipped with advanced technologies that contribute to its efficiency and ease of use. For instance, the boilers incorporate a flexible firing system that allows for a range of firing rates. This adaptability ensures that the boiler can efficiently meet varying heating loads. Additionally, the use of a multi-pass heat exchanger design maximizes heat transfer, significantly improving overall efficiency and reducing fuel consumption.

Another key characteristic of the GB300 boilers is the user-friendly control system. The integrated control panel provides operators with real-time monitoring and management capabilities, allowing for precise adjustment of temperature and pressure settings. This feature not only enhances operational efficiency but also aids in maintaining safety standards.

The GB300 series also emphasizes safety, featuring multiple levels of protection, including low water cut-off, high-pressure switches, and safety valves. These safety mechanisms ensure reliable operation and minimize the risk of operational hazards, providing peace of mind for operators and facility managers.

Versatility is another remarkable attribute of the Smith Cast Iron Boilers GB300 series. These boilers can be used in various configurations, whether as a standalone unit or as part of a more extensive heating system. This flexibility makes the GB300 series suitable for diverse applications and facility sizes.

In summary, the Smith Cast Iron Boilers GB300 series is a powerful heating solution that combines durability, efficiency, and advanced technology. Its robust cast iron construction, flexible firing capabilities, and comprehensive safety features make it an ideal choice for those seeking reliable heating systems in demanding environments. The GB300 series stands out as a testament to Smith's commitment to quality and innovation in the boiler industry.
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