Smith Cast Iron Boilers GT Series manual Combustion AIR, General Venting Guidelines

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GT INSTALLATION AND OPERATION INSTRUCTIONS

Table 1 - Clearances

 

 

 

 

 

Combustible

Service

 

Clearance

Clearance

Surface

in

mm

in

mm

Front

0

0

24

610

Back

0

0

0

0

Sides

0

0

12

305

Top

0

0

12

305

Bottom - 150 & 200

0

0

12

305

Bottom - 400

0

0

0

0

Flue Pipe - enclosed

2

51

n/a

n/a

Flue Pipe - in free air

0

0

n/a

n/a

COMBUSTION AIR

WARNING: This boiler must be supplied with combustion air in accordance with Section 5.3, Air for Combustion & Ventilation, of the latest revision of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and all applicable local building codes. Failure to provide adequate combustion air for this boiler can result in excessive levels of carbon monoxide which can result in severe personal injury or death!

WARNING: Never operate this boiler unless the air intake is connected to the outdoors. Failure to comply with this warning can result in excessive levels of carbon monoxide causing severe personal injury or death!

WARNING: Each boiler must have it’s own intake air system. Common intake air systems are not to be used! Improper installation can result in excessive levels of carbon monoxide which can cause severe personal injury or death!

To operate properly and safely this boiler requires a continuous supply of air for combustion. NEVER store objects around the air inlet!

Use appropriate adapters to increase the 112 in, 38 mm air inlet collar to 3 in, 76 mm at the boiler, GT-150 & 200, Figure 2. Use a 2 in, 51 mm to 4 in, 102 mm adapter on the GT-400. Terminate the air inlet system per the instructions found in the venting sections that follow.

Figure 2 - Air Inlet System Attachment

One of the following materials is to be used for the air intake pipe:

GT-150 & 200: 3 in, 76 mm, PVC Sch.40 pipe or Galvanized Steel pipe.

GT-400: 4 in, 102 mm or 6 in 152 mm, PVC Sch.40 pipe or Galvanized Steel pipe.

See Table 2 for the maximum equivalent air intake system length.

CAUTION: Combustion air contaminated with fluoro- carbons or other halogenated compounds such as cleaning solvents, refrigerants, chloride, flouride, bromine or iodine will result in the formation of acids in the combustion chamber. These acids will cause premature failure of the boiler voiding the warranty!

GENERAL VENTING GUIDELINES

WARNING: The vent installation must be in accordance with Part 7,Venting of Equipment, of the latest revision of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 applicable provisions of the local building codes. Improper venting can result in excessive levels of carbon monoxide which can result in severe personal injury or death!

NOTE: Compliance with code requirements doesn’t insure a satisfactory installation; good common sense must also be applied.

WARNING: Each boiler must have it’s own vent system. Common positive pressure vent systems are not to be used! Improper installation can result in excessive levels of carbon monoxide which can cause severe personal injury or death!

WARNING: Field supplied piping and fittings are required to complete installation. The combustion air and vent pipe and fittings must conform to ANSI and ASTM standard D1785 for schedule 40 PVC, D2665 for PVC-DWV, and D2661 for ABS-DWV. Pipe cement and primer must conform to ASTM standard D2564 for PVC or D2235 for ABS. Improper venting can result in excessive levels of carbon monoxide which can result in severe personal injury or death!

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Contents Gama Energy Star North ELM Street WESTFIELD, MA 01085 TEL 562-9631 FAX 413Before YOU Start ContentsBoiler Ratings & Capacities Boiler Location Input vs Elevation GraphCombustion AIR General Venting GuidelinesHorizontal Direct Vent Systems Separate Air Intake and Vent Terminals Horizontal Terminal LocationsWall Penetration Detail External Air Intake and Vent Systems Debris Screen Installation Vertical Direct Vent SystemsCondensate Drain Concentric Through the RoofGeneral Plumbing Guidelines Pressure Relief Valve Relief Valve PipingMultiple Boiler Primary Loop Primary Loop PlumbingSecondary Loop Plumbing Low Water Cut Off, LwcoSingle Boiler with Indirect Hot Water Heater Multiple Boiler Installation Multiple Zones Using Circulators Multiple Zones Valves with Bypass Valve GAS Supply Piping Equivalent Pipe Length ChartGas Pipe Capacity Electrical Wiring Thermostat InstallationMultiple Zones w/ Taco Valve Controller Models ZVC403 to ZVC Multiple 4 Wire Zone Valves GT Installation and Operation Instructions GT Installation and Operation Instructions Boiler Ladder Diagram Boiler Connection Diagram Sentry 2100T Controller Boiler ModulationIndirect Water Heaters Sentry DisplaySetting Sentry 2100T control Recommended SettingsRecommend System Temperatures Outdoor Sensor 10K= 200F, 93C 70F, 21C /70F, 21C Determining Reset Temperature HICalc=140.6 F, 42C Operating Instructions Boiler SET UPNormal Flue Gas Composition Natural Gas Propane Gas Valve Layout, GT-150 Ignition SystemOperational Flow Chart For Your Safety Read Before Operating Boiler Checking & Adjustment Gas Pressure AdjustmentInput Rate Main Burner FlameBoiler Maintenance Wall Hung Conversion Aquastat High LimitTrouble Shooting Temperature isBurner shuts off Before set-pointAir Switch is Open Air Switch is ClosedIndicates that Ignition SequenceTwo Flashes on FenwalThree Flashes on Boiler will not stayCreating a noise Residence. This is not a warranty issue HousingWarranty issue Sentry ControllerGT Installation and Operation Instructions Replacement Parts List Replacement Parts Exploded View Models GT150 and GT200Replacement Parts Exploded View Model GT400 GT Installation and Operation Instructions WESTCAST, INC

GT Series specifications

Smith Cast Iron Boilers GT Series has become a benchmark in the hydronic heating industry, renowned for its exceptional performance, durability, and efficiency. This series is designed to cater to diverse heating needs, making it a popular choice among both residential and commercial applications.

One of the standout features of the GT Series is its robust cast iron construction. The cast iron sections offer superior thermal mass, allowing for better heat retention and distribution. This characteristic ensures that the boiler operates efficiently, maintaining comfortable temperatures even during extreme cold weather conditions. The engineers at Smith have meticulously designed each section to provide maximum strength and longevity, resulting in a boiler that can withstand the test of time.

The GT Series also incorporates advanced combustion technology. It utilizes a high-efficiency burner that optimizes fuel consumption, resulting in lower operating costs for homeowners and businesses alike. The boiler is engineered to accommodate a variety of fuel types, including natural gas and propane, giving users flexibility in their energy choices. This adaptability not only enhances efficiency but also promotes environmental sustainability by allowing for the use of cleaner fuel sources.

Another notable technology featured in the GT Series is the electronic control system. This system simplifies boiler operation and enhances user convenience. The intuitive interface provides real-time feedback and diagnostics, making it easier for technicians to perform maintenance and troubleshoot any issues that may arise. Additionally, the boiler’s modulating operation adjusts the burner output according to the heating demand, further improving efficiency and comfort.

Moreover, the GT Series is designed with user-friendly installation in mind. Its compact footprint allows for easy integration into existing heating systems, minimizing space requirements. Additionally, the boiler is equipped with convenient access points for maintenance, ensuring that servicing is straightforward and can be performed without extensive downtime.

Lastly, the Smith Cast Iron Boilers GT Series is designed to meet stringent safety and performance standards. Featuring multiple safety controls and systems, it provides peace of mind for users. With a commitment to quality, efficiency, and performance, the GT Series stands out as a leading solution for hydronic heating, catering to the evolving needs of today’s energy-conscious consumers.