Smith Cast Iron Boilers 19A SERIES Cleanout Covers, Control Locations, Jacket

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19A SERIES BOILER

INSTALLATION INSTRUCTIONS

13. CLEANOUT COVERS

Be sure the rope seals are in place around the groove in the cleanout cover plate. Install the plates on the boiler sections carefully to insure proper sealing all around, using the 5/16" x 2" special anchor bolt and 5/16" hex head nuts. After periodic flue cleaning, replace nuts at 10 lbs. torque. Use Hi-Temp silicone caulk to seal covers air-tight.

14.REAR OBSERVATION PORTS 7-12 SECTIONS INSTRUCTIONS FOR ASSEMBLY:

1.Locate steel “flapper door” (Item 6) as shown in FIGURE 9 below. Drive Item 7, “expansion pin”, into hole in Item 1 to secure 6 in position.

2.Lift Item 6 up and install Item 2, “hex bolt”.

3.Slide Item 3, “compression spring” over the hex bolt and screw Item 4 “hex nut” to hex bolt.

4.Screw Item 5, “ball knob” into position and lock location using Item 4 as a “jam” nut.

5.Adhere 24-1/2" insulating tape as shown to Item 1.6. Mount assembly to back section of boiler.

7.3-6 section boilers use a solid cover which is installed the same way.

7

6

5

1

4

2

3

 

15. CONTROL LOCATIONS

NOTE

Jacket front panel should be in place before controls on front of front section are installed.

Refer to FIGURE 11 showing locations recommended for steam and water boiler limit and operating controls. Note the requirement for an operating temperature control whenever a tankless heater is called for. This is in addition to pressure limit controls and other operating controls on steam boilers.

NOTE

On steam boilers the 1" close nipple and 1" x 1/4" reducing coupling for operating control should be installed prior to jacket top panels.

16. JACKET

Jacket assembly details are contained in a separate instruction booklet.

17. SAFETY AND RELIEF VALVES

Safety and relief valves sized on the output rating of each boiler size are furnished along with the necessary pipe and fittings for installation in the back section. The valve discharge connections should be piped to a location where people will not be exposed to hot vapor or liquid. Any discharge piping should be supported so as to prevent exerting any strain on the valve body by the weight of the piping. See FIGURE 10.

FOR DISCHARGE PIPING THROUGH ROOF CONSULT THE SMITH COMPANY

INSULATING TAPE

FIGURE 9

IMPORTANT

Item 6 must always be part of the assembly. Check condition twice a year and replace as needed.

RELIEF OR SAFETY VALVE DO NOT REMOVE RATING OR WARNING TAGS.

SUPPORT DISCHARGE PIPING SO AS TO AVOID STRAIN ON VALVE BODY

DISCHARGE PIPE SIZE

TO EQUAL VALVE OUTLET. DO NOT RESTRICT FLOW.

DISCHARGE SO AS TO AVOID EXPOSURE OF PERSONS TO HOT LIQUID OR VAPOR. LEAVE OPEN END VISIBLE FOR PERIODIC INSPECTION FOR SLOW LEAKAGE OR DRIPS.

FIGURE 10

Some state and local codes require steam safety valves be piped to the atmosphere outside the building.

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Contents 19A Series Boiler 19A Series Boiler Installation Instructions General Boiler LocationCodes and Regulations Chimney and BreechingAssembly of Sections Combustion and Ventilation AIRSteam Piping CorrectIncorrect Sealing Hydrostatic Test Smoke Hood Water PipingTankless Heaters Tankless Piping Burner Mounting Plate & Target WallCleanout Covers Safety and Relief ValvesControl Locations JacketCleaning Boiler Waterways Owners InstructionsSeries 19A Boiler Steam Tapping and Control Locations Symptoms of CO poisoning include the following WESTCAST, INC

19A SERIES specifications

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