Stanley Black & Decker MBX138 thru MBX608 user manual Pre-Operation, PRE-INSTALLATION Instructions

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PRE-INSTALLATION INSTRUCTIONS

EXCAVATOR SIZE

Contact Stanley Hydraulic Tools to determine correct ex- cavator size. See the "SPECIFICATIONS" section of this manual for hydraulic flow and pressure requirements.

NOTICE

If hydraulic pressure, hydraulic back-pressure, hydraulic flow, or excavator weight class are exceeded, the tool warranty is void.

EXISTING EQUIPMENT HYDRAULICS VS APPLICATION ATTACHING KITS

Using existing equipment hydraulic auxiliary systems for operating hydraulic tools could cause problems for the hydraulic tool and the hydraulic system if not set up properly. Simply plugging into the hydraulic system with- out confirming pressure and flow to the hydraulic tool is not a good practice. Spare spool valves, dipper circuits, etc., are just a few examples of easily accessible hy- draulic circuits which could prove to cause problems for hydraulic tool usage.

ATTACHING KITS adapt to existing hydraulic systems of many popular backhoes and excavators.

If your equipment does not contain an attaching kit, ask your Stanley dealer for information, installation, and pricing on a kit which matches your equipment needs.

TEST THE HYDRAULIC SYSTEM

1.Have your Stanley dealer test the excavator hydrau- lic system to make sure the system is operating at the manufacturers specified capacity and pressure ratings.

2.Be sure the fluid in the hydraulic system is clean.

3.Check the hydraulic filter. Replace the filter if dirty or deteriorated.

4.Have your Stanley dealer test the circuit to which the breaker will be connected to make sure that the circuit is supplying the specified flow and pressure rating for the breaker. See the SPECIFICATIONS section of this manual.

PRE-OPERATION

PREPARATION FOR OPERATION

NITROGEN CHARGE

The breaker has been properly charged with nitrogen at the factory and is ready to use (see pages 20 and 21) for charging information.

TOOL BIT LUBRICATION

Grease the top 250 mm/10 inches of the breaker tool bit before installing. During operation, the tool can be greased through the grease fitting. Grease as required.

Make sure the tool bit is against the tool stop by placing the tool bit against the ground and then put- ting down pressure on the breaker. SEE THE ILLUS-

TRATION BELOW AND ON THE FOLLOWING PAGE.

Grease This

Area of Bit

250 mm/10 in.

Tool Bit

Figure 1. Greasing the Tool Bit Before Installation

NOTICE

Greasing the tool bit without down pressure on the tool will result in grease filling the space between the piston and the tool bit.

When the breaker is next activated, the piston will strike the grease at a speed that will cause the grease to apply great force against the seals and grease zerk resulting in damage to these components.

MAXFORCE BREAKER User Manual ◄ 9

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Contents MBX138 Read Wear Eye Manual Protection Hearing Breathing Table of Contents General Safety Precautions Safety PrecautionsSafety Precautions Local Safety Regulations Safety SymbolsBack Head = 17 ± 0.5 bar Tool Stickers & TagsMbxxxx MaxforcePRE-INSTALLATION Instructions PRE-OPERATIONPreparation for Operation LOW-TEMPERATURE WARM-UP Procedure Securing the ToolLong Term Storage Preparation for USE OperationPositioning the Excavator Positioning the Breaker Tool on the Work MaterialBreaker Binding BreakingBlank Firing Underwater USE Underwater KIT P/N-39416Bspf 1/2-14 JIS PF 1/2-14 Periodic Maintenance Checks Each DAYTool Stop & Lower Bushing WORN-OUT Front Bushings or Retainer Pins Tool Failure not Covered Under WarrantyBlank Firing or Free Running METAL-TO-METAL ContactCorrosion PryingInternal Material Flaw Tool Failure Covered Under WarrantyMoil ChiselBlunt Wear Limit Dimensions Lower BushingModel Tool Stop Upper Bumper Model Dimension a New Part Wear Limit Dimension B Tool Retainer PINTool BIT Problem Cause Solution TroubleshootingCharging the Main Accumulator When disengaging the tester a POP of nitrogen is normalBar ± Psi ± Charging the Side AccumulatorRecommended Torque Values Recommended Tie Rod Torque ProcedureMBX358 Bolt PatternsMBX408 MBX458 Upper Bumper OLDNEW Cover Plate MBX408 & MBX458 Cover Plate MBX608 Test Procedure Flow Test ProceduresHeat Load Test Record the back-pressure PsiUNF SpecificationsSerial Number Locations Models MBX358, MBX408, MBX458 MBX138 Power Cell Illustration QTY Description MBX138 Power Cell Parts ListMBX138 Housing Parts With S/N 12A12A 13I05 MBX208 Power Cell Illustration MBX208 Power Cell Parts List MBX208 Housing Parts With S/N 17E 14A0017E 14A01 MBX258 Power Cell Illustration MBX258 Power Cell Parts List MBX258 Housing Parts MBX308 Power Cell Illustration MBX308 Power Cell Parts List MBX308 Housing Parts MBX358 Power Cell Illustration MBX358 Power Cell Parts List MBX358 Housing Parts Items 55, 58 & 59 see Note MBX408 Power Cell IllustrationMBX408 Power Cell Parts List Item P/N QTY Description MBX408 Housing PartsMBX458 Power Cell Illustration MBX458 Power Cell Parts List MBX458 Housing Parts Items 49, 52 & 53 see Note MBX608 Power Cell IllustrationMBX608 Power Cell Parts List MBX608 Housing Parts Hydraulic Tools Declaration of ConformityTool Bits

MBX138 thru MBX608 specifications

Stanley Black & Decker has long been synonymous with innovation and quality in the power tools and machinery sector. Their MBX series, specifically the MBX138 through MBX608, exemplifies this commitment, offering a diverse range of electric and pneumatic tools tailored to meet the demands of both professionals and DIY enthusiasts.

The MBX138 is a compact and versatile tool designed for those who require precision in smaller applications. It features a lightweight design, making it easy to maneuver while still delivering robust performance. With a powerful motor and adjustable speed settings, users can tackle a variety of tasks, from sanding to grinding, with ease.

As we advance through the series, the MBX248 maintains the core functionalities of its predecessor while introducing enhancements for greater efficiency. This model boasts improved ergonomics, including a molded grip that reduces user fatigue during prolonged use. The MBX248 is equipped with advanced features such as dust collection systems to keep workspaces clean and free from debris.

The MBX368 raises the bar further, integrating smart technology that allows users to connect via Bluetooth. This feature enables real-time monitoring of tool performance and battery life, ensuring optimal use and minimizing downtime. The MBX368 is ideal for professionals who rely on their tools for daily tasks and require a seamless integration of technology into their work processes.

The flagship of the series, the MBX608, combines power and versatility, making it suitable for heavy-duty applications. With an ultra-high torque motor and multiple attachments available, this tool is a workhorse in any industrial setting. It includes advanced safety features, such as overload protection and automatic shut-off, providing peace of mind to users who operate in demanding environments.

All models in the MBX series are designed with durability in mind. The tough outer casing and high-impact materials ensure that these tools can withstand the rigors of daily use. Furthermore, user-friendly interfaces and straightforward maintenance routines make them a practical choice for a broad range of users, from novice hobbyists to seasoned experts.

In summary, the MBX138 through MBX608 models from Stanley Black & Decker exemplify a comprehensive approach to tool design, combining performance, safety, and technological advancements. This series reflects the company's commitment to quality and innovation, ensuring that users can rely on these tools for both precision and power in their projects. Whether for home use or in a professional setting, the MBX series stands out as an excellent investment for anyone seeking reliability and efficiency.
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