Watson & Sons 520DUN 31 520R, 520R2 and 520RE rotor settings, Chemical Cleaning precautions

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General guide to cleaning with solvents

Chemical

Cleaning precautions

 

 

 

Remove guard. Minimize rotor cap and clutch

Aliphatic hydrocarbons

boot exposure to less than one minute

(risk of attack).

 

 

Re-lubricate follower and tube guide rollers.

 

Remove guard. Minimize rotor cap and clutch

Aromatic hydrocarbons

boot exposure to less than one minute

(risk of attack).

 

 

Re-lubricate follower and tube guide rollers.

 

Remove guard. Minimize rotor cap and clutch

Ketone solvents

boot exposure to less than one minute

(risk of attack).

 

 

Re-lubricate follower and tube guide rollers.

Halogenated/chlorinated

Not recommended: possible risk to

polycarbonate tube clamp adjusters and

solvents

polypropylene tube clamp locators.

 

Alcohols, general

No precaution necessary.

Re-lubricate follower and tube guide rollers.

 

 

Minimize rotor cap and clutch boot exposure to

Glycols

less than one minute (risk of attack).

 

Re-lubricate follower and tube guide rollers.

 

Remove guard. Minimize rotor cap and tube

Ester solvents

clamp location cap exposure to less than one

minute (risk of attack).

 

 

Re-lubricate follower and tube guide rollers.

 

Not recommended: possible risk to

Ether solvents

polycarbonate tube clamp adjusters and

 

polypropylene tube clamp locators.

 

 

31 520R, 520R2 and 520RE rotor settings

520R, 520R2 and 520RE pumpheads are factory-set to give optimum tube life with Watson-Marlow tubing and elements. Radial roller positions should not be adjusted in any circumstances as this will adversely affect pumphead performance and inval- idate warranty. Tamper-proof rotor arm occlusion setting screws are fitted to warn operators from occlusion adjustment. Tubing with a wall thickness other than 1.6mm or 2.4mm can be used only with a pumphead set up for that purpose during manu- facture. Contact Watson-Marlow after-sales.

Watson-Marlow 520DuN IP66/NEMA 4X User Manual

90

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Contents Contents Watson-Marlow 520DuN IP66/NEMA 4X pumpsPublication history 104 Decontamination certificate 105 Declaration of conformity Declaration of incorporationConditions Five year warrantyCased pumps, 620 cased pumps and 720 cased pumps ExceptionsInspection When you unpack your pumpPackaging disposal Components supplied 520DuN pump, IP66 Nema 4X modelsInformation for returning pumps StoragePeristaltic pumps an overview How they workSuitable applications Safety notes Page Pump specifications Manual control Remote control520DuN, IP66 Nema 4X model Analogue controlIP Ingress Protection and Nema definitions NemaPump specifications Standards StandardsHarmonised OtherDimensions 520DuN IP66/NEMA 4X model Unit weightsGood pump installation practice General recommendationsDo’s and do not’s Page Connecting this product to a power supply Page Page Switching the pump on for the first time Start-up check listSpeed First-time start-up defaults LanguageAnalogue input User trimPump is now ready to operate Keypad functions in manual mode Manual operationPage Page Keypad lock Keypad beepManual operation and remote digital inputs and outputs Main menu Keypad functions in menu screensMain menu entry PIN-secure process protection Calibrate Head and tube TubeCalibration dose Page Setup Setup menuTrim Analogue Input 1 speed Program Trim Scaling strokeDisplay AlternativelyPump number BaudStop bits 18.7 Xon/XoffFlow units Run time Parameters are General alarmOutputs Run / stopPage Remote stop Page Auto-restart Set maximum speed Backlight18.15 ROM LanguageDefaults BeepSecurity code Pin out details ExitMemoDose To dispense a master doseChanging dosing speed To repeat the doseExit Automatic control wiring 22.1 520N module removal and replacementTo remove the 520N watertight module To replace the 520N watertight module Wiring up Page Do not strap the control and mains power cables together Speed analogue input Scaling analogue input Speed analogue output Tachometer frequency outputSwitch Run / stop inputDirection input MemoDose input Tube monitor 520N module Wire colourAuto / manual toggle input Leak detection inputOutputs 1, 2, 3 Supply voltagesImportant pump status outputs 22.14 RS485 input DC Voltage Max load Typical useHow to get into auto operation Automatic control and operationHow to get out of auto operation Emergency stop How to get into network operation Network control and operationHow to get out of network operation 24.1 RS485 command strings Command Parameters MeaningTroubleshooting Error codes Error condition Suggested actionDrive maintenance Drive spares520R, 520R2 and 520RE pumpheads Identification of parts520REL/520REM/520REH Pumphead position, removal and replacement To reposition the trackRotor replacement Rotor removal29 520R, 520R2 and 520RE installation Opening the pumphead guard29.2 520R and 520R2 tube loading 29.3 520RE fitting the drain port Pressures Up to 4 bar 60 psi Up to 7 bar 100 psi 29.4 520RE Element loading520REL Pressures Up to 2 bar 30 psi 2mm and 6.4mm Industrial SanitaryPage Sanitary 3⁄4in mini-Tri-clamp connectors Industrial quick-release connectors29.5 520RE Element connection 30 520R, 520R2 and 520RE maintenance 31 520R, 520R2 and 520RE rotor settings General guide to cleaning with solventsChemical Cleaning precautions Pumphead spares 520R/520R2 520REL/520REM/520REHFlow rates Pumping conditions520R and 520R2 520RE Continuous tubing 220rpmElements Performance curves Page Page Page Tubing and element part numbers 6mm wall tubing for 520R pumpheads913.A008.024 4mm wall tubing for 520R2 pumpheadsInch Marprene Bioprene Pumpsil Inch Chem-Sure Sta-Pure4mm wall elements for 520RE pumpheads Sanitary Inch Bioprene TM Sta-Pure102 35 520 series pumping accessories Accessory Description Part code Pump Compatibility103 Trademarks Publication history104 Decontamination certificate RGA number Signature Your position Date105

520DUN specifications

Watson & Sons 520DUN is a state-of-the-art model that has garnered attention for its exceptional performance and innovative technologies. Designed for agricultural applications, this machine combines durability, efficiency, and ease of use, catering to the needs of modern farmers.

One of the standout features of the 520DUN is its robust engine. Equipped with a high-performance diesel engine, it offers impressive horsepower, allowing it to handle a variety of demanding tasks with ease. This engine is designed for fuel efficiency, ensuring that operators can complete their work without frequent refueling. The powertrain is complemented by an advanced transmission system that enables smooth gear shifts, enhancing operator comfort during long hours of operation.

The 520DUN also boasts a remarkable load capacity, making it an ideal choice for transporting heavy materials. Its rugged build quality ensures that it can withstand the rigors of daily use, providing a reliable solution for farmers and contractors alike. The robust chassis and reinforced components were designed to maintain stability and control, especially when navigating uneven terrain.

Incorporating cutting-edge technologies, the Watson & Sons 520DUN features precision farming capabilities. With GPS integration, operators can efficiently manage their fields, optimizing planting and harvesting processes. This technology not only increases yield but also minimizes inputs, making farming more sustainable and economically viable.

User ergonomics were a significant consideration in the design of the 520DUN. The operator's cabin is spacious and well-equipped with intuitive controls, providing a comfortable working environment. Operators will appreciate the advanced display panel that offers real-time data on performance metrics, fuel consumption, and maintenance reminders. This allows users to keep the machine in peak condition and react to any issues promptly.

Safety is also paramount in the design of the 520DUN. It features reinforced safety measures, including roll-over protection systems and visibility enhancements, ensuring operator safety during operations.

In summary, the Watson & Sons 520DUN represents the pinnacle of agricultural machinery with its powerful engine, remarkable load capacity, precision technology, and ergonomic design. It is tailored for those who seek reliability and efficiency in their agricultural endeavors, making it a noteworthy choice in today's competitive market.