Wayne-Dalton 6600 Bottom Corner brackets, Graduated Hinge / Strut Attachment

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slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

 

 

 

Vertical track Top of track

1st hole set

 

2nd hole set

3rd hole set

 

Lower hole of

 

 

 

 

hole/ slot pattern

1/4”- 20

 

 

 

 

Flange hex nut

 

Jamb bracket

 

 

 

 

 

 

 

1/4”- 20 x

in place

 

 

 

 

 

 

 

9/16”

 

 

 

F.A. jamb

Track bolt

 

 

 

 

 

 

 

bracket

 

 

6

Bottom Corner brackets

 

Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

 

 

 

NOTE: Refer to door section identification, located in the pre-installation section of this manual. Refer to Package Contents / Parts Breakdown, to determine which bottom corner brackets you received.

NOTE: Bottom corner brackets are right and left hand.

WarningARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, allowing the door to fall, possibly resulting in severe or fatal injury.

Starting on the left hand side, attach the left hand bottom bracket to the left corner of the bottom section, making sure it is seated to the edges of the end cap with 1/4” - 20 x 11/16” self drilling screws and (1) 1/4” - 14 x 5/8” tamper resistant self drilling screw, as shown. Next, uncoil the counterbalance lift cables and place the cable loop on the left hand milford pin of the bottom corner bracket. Insert a short stem track roller with roller spacer into the bottom corner bracket. Repeat for other side.

NOTE: All doors are provided with the tamper resistant fastener for the bottom corner brackets. However, the professional installer is most likely to have the proper tool to install this fastener. If the homeowner does not have the proper tool to install the tamper resistant fastener, use a regular 1/4” - 20 x 11/16” self drilling screw in its place.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

Counterbalance

 

Bottom

lift cable

 

section

End cap

 

 

 

Bottom weather

 

 

seal

Counterbalance

 

(2) 1/4”-20 x 11/16”

cable loop

 

Self drilling screws

Milford pin

 

 

Short stem track roller

 

1/4”-14 x 5/8”

Bottom corner

Tamper resistant

 

self drilling screw

 

bracket

 

Roller spacer

 

 

End cap

 

(4) 1/4”-20 x 11/16”

 

 

 

 

 

 

Self drilling screws

 

Counterbalance

 

 

 

lift cable

 

 

 

Counterbalance

 

Bottom weather

 

 

seal

 

cable loop

 

 

 

 

 

Milford pin

 

1/4”-14 x 5/8”

 

 

 

Short stem track roller

Bottom corner

Tamper resistant

 

 

self drilling screw

 

 

bracket

 

 

Roller spacer

 

7

Graduated Hinge / Strut Attachment

Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

 

NOTE: Refer to door section identification, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section, lock (second) section, intermediate I (third) section, intermediate II (fourth section on a five section door) and top section.

Measure your sections to make sure they are the correct size as indicated on the chart. Using sawhorses lay sections together on a flat smooth surface.

NOTE: Hinges can be identified by the number stamped onto their lower hinge leaf.

NOTE: The #1 graduated end hinges serves as end hinges on the bottom section. The #1 graduated end hinges also serves as center hinges on all sections, except for the top section.

NOTE: The #2 graduated end hinges serves as end hinges on the Lock section.

NOTE: The #3 graduated end hinges serves as end hinges on the Intermediate I section.

NOTE: The #4 graduated end hinges serves as end hinges on the Intermediate II section.

NOTE: Depending on your door, single end hinges and short shaft rollers MAY be required on each end of the bottom, lock and intermediate(s) sections.

NOTE: Depending on your door, double end hinges and long shaft rollers MAY be required on each end of the bottom, lock and intermediate(s) sections.

Starting on the left hand side of the bottom section, position the lower hinge leaf of the #1 graduated end hinge over the holes, located at the top of the end caps. Next, align the lower hinge leaf of the #1 center hinges with the dimples at each center location(s), located at the top of the bottom section.

NOTE: Depending on the size of your door, one or more sections may require a strut. Refer- ring to the strutting schedule, determine how many struts your door needs and on what sections they are needed to be installed.

NOTE: Sections noted with “N/A” in the strutting schedule, do not require a strut.

NOTE: All strut(s) are placed at the top of the section.

Starting with the bottom section, place the appropriate strut against top of section. Center the strut and align it horizontally with bottom section.

For attaching graduated end hinges only to section surface: Attach gradu- ated end hinges to the section using (2) 1/4” - 20 x 11/16” self drilling screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

For attaching graduated end hinges and strut to section surface: Attach graduated end hinges, strut and strut clips to the section using (2) 1/4” - 20 x 7/8” self drill- ing screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

Repeat the same process for the graduated hinge attachment / strutting using the appropri- ate graduated end hinges / strutting for all remaining sections. Place the appropriate short or long stem track roller into each graduated end hinges.

IMPORTANT: When placing short stem track rollers into the #2 graduated end hinges and higher, the short stem track roller goes into hinge tube furthest away from section.

Repeat the same process for the graduated hinge attachment / strutting using the appropri- ate graduated end hinges / strutting for all remaining sections.

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Contents Li g h t Co m m e rci al B l e O f C o n t e n t sImportant Notices Part NumberPackage Contents Important Safety InstructionsTools Required Bottom section Removing an Existing DoorDoor Section Identification Preparing the OpeningHeadroom Requirements Track Rollers Page Graduated Hinge / Strut Attachment Bottom Corner bracketsPull Handles Inside Lift HandlesBottom Section Lift HandlesVertical Tracks If you have Top Fixture Bases and Top Fixture Slides If you have Top Fixture AssembliesOperator Bracket Top SectionHorizontal Tracks Center Bracket End Bearing BracketsIf you don’t have a Coupler Assembly Torsion Spring AssemblyIf you have a Coupler Assembly Torsion Spring Attachment Coupler assemblyCounterbalance Lift Cables Set screws Torsion shaft Torsion keyed shafts Winding SpringsJamb Locking pliersClamps, Tape measure, Level, Hammer, Step Ladder Perforated Angle Gauge Weight Limitations Door WeightRear Back Hangs TagsVice clamp 2nd Track roller Sound framing Members To 7/8 Horizontal tracks16 Bolts and nuts Perforated angle Pull Down Rope Important Not caulking your door may void the warrantyDoor Arm Hookup Inside LockSurface preparation for painting Cleaning Your Garage DoorPainting Your Garage Door Important Do not use a pressure washer on your garage doorOperating Your Garage Door Manual door operation Operation And MaintenanceWood Maintenance and Refinishing Using an electric operatorLimited Lifetime warranty Model Warranty

6600 specifications

The Wayne-Dalton 6600 is a versatile and robust fiberglass garage door designed to meet the needs of residential homeowners who prioritize both aesthetics and durability. This innovative door stands out for its unique blend of features, technologies, and characteristics that cater to various styles and preferences.

One of the standout features of the Wayne-Dalton 6600 is its superior insulation properties. The door is constructed with a high R-value, ensuring excellent thermal efficiency. This is particularly beneficial in regions with extreme temperatures, as it helps maintain a comfortable garage environment while potentially lowering energy costs for heating and cooling.

The Wayne-Dalton 6600 also boasts a lightweight design, making it easier to operate without compromising strength and durability. Unlike traditional steel doors, the fiberglass construction is resistant to rust and corrosion, ensuring longevity even in harsh weather conditions. Homeowners can enjoy peace of mind knowing that their investment is protected against the elements.

Aesthetically, the garage door is available in a variety of colors and finishes, allowing homeowners to customize their door to complement the overall design of their home. The realistic wood grain textures available add a touch of elegance and warmth, providing the classic look of wood without the maintenance associated with natural materials.

In terms of technology, the Wayne-Dalton 6600 incorporates a unique, high-quality pully and track system that ensures smooth operation. This system is designed to minimize wear and tear over time, enhancing the door's lifespan and performance. Additionally, the door is compatible with a range of smart home technologies, giving homeowners the convenience of remote access and control, enhancing security and ease of use.

Safety is a top priority for Wayne-Dalton, and the 6600 reflects this commitment with features such as pinch-resistant edges and an automatic reversal system that prevents accidents and injuries. The door is built to provide peace of mind for families, ensuring that the garage remains a safe space for both people and pets.

In conclusion, the Wayne-Dalton 6600 is an exemplary product for homeowners seeking a blend of functionality, style, and safety. With its innovative materials, customizability, and advanced technology, it offers a reliable and attractive solution for any home’s garage door needs. Homeowners who invest in the Wayne-Dalton 6600 can expect unmatched performance and enduring beauty for years to come.
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