Wayne-Dalton 347610 installation instructions Set Collars, Tools Vice Clamps

Page 14

Center bearing bracket(s)

Coupler

assembly

Center bearing inside

torsion spring

Torsion

spring

Center

bearing

Torsion

keyed

shaft

Center bearing brackets Coupler assembly

Set screws

Torsion

keyedLock nuts shaft

(3) 3/8” - 16 x 1-3/4”

hex head screws

 

(3) 3/8” - 16

 

nylon hex lock

Torsion

nuts

 

keyed

 

shaft

 

 

Coupler

 

halves

(2) 3/8”-16 Nuts

 

 

 

Typical center bracket

 

 

 

 

 

 

 

 

 

 

 

assembly

 

 

 

 

 

 

 

 

 

Left hand end

Torsion spring

bearing bracket

 

Key

Left hand

 

cable drum

Torsion spring

Stationary spring cone

Torsion spring

(2)3/8”-16 x 1-1/2” Hex head bolts

Torsion

 

keyed

 

shaft

 

21

Set Collars

Tools: Step Ladder, 3/8” Wrench

NOTE: If your door did not come with set collars, then skip this step.

Center bearing brackets Coupler assembly

Set screws

Torsion

keyedLock nuts shaft

(3) 3/8” - 16 x 1-3/4”

hex head screws

 

(3) 3/8” - 16

 

nylon hex lock

Torsion

nuts

keyed

 

shaft

 

 

Coupler

 

halves

Slide each of the set collars up against the inside surface of the end bearing brackets, with the set screw facing directly away from the header. Tighten the set screw in each of the set collars to the torsion shaft to 14-15 ft. lbs. of torque (once set screw contacts the shaft, tighten set screw one full turn).

IMPORTANT: Prior to tightening the set screws in the set collars, avoid plac- ing the set screws in the keyways of torsion keyed shaft(s).

End

Right

End bearing

bearing

hand

bracket

bracket

cable

 

 

drum

 

20

Counterbalance Lift Cables

Tools: Step Ladder, Locking Pliers, 3/8” Wrench

Starting on the left hand side, thread the counterbalance lift cable up and around the front side of the left hand cable drum.

IMPORTANT: Verify that there are no counterbalance lift cable obstructions.

Hook the counterbalance lift cable into the left hand cable drum. Starting on the left hand side, slide the left hand cable drum onto the torsion shaft and up against the left hand end bearing bracket. Counterbalance lift cable should provide a minimum of 1/2 pre-wrap on the cable drum. Tighten the (2) set screws in the cable drum to 14-15 ft. lbs. of torque (once set screws contact the shaft, tighten set screws one full turn).

NOTE: For doors with a torsion keyed shaft, insert (1) key shaft into the slot of both the cable drum and the slot in the torsion keyed shaft, as shown.

Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the torsion shaft and brace locking pliers against the jamb to keep counter- balance lift cable taut. Repeat the same process for right hand side.

Now, secure the coupler assembly by tightening the (3) 3/8”-16 x 1-3/4” hex head screws and the (3) 3/8”-16 hex nuts.

Set

Counterbalance

Set

collar

lift cable

collar

 

Torsion

Set

 

keyed shaft

screw

22

Securing Door For Spring Winding(s)

Tools: Vice Clamps

With the door in the fully closed position, place vice clamps onto both vertical tracks just above the third track roller. This is to prevent the garage door from rising while winding springs.

WARNING

Failure to place vice clamps onto vertical track can allow door to raise and cause severe or fatal injury.

IMPORTANT: Inspect each counterbalance lift cables making sure they are seated properly onto the cable drums and that both counterbalance lift cables have equal tension.

 

Left hand

Jamb

 

end bearing

 

bracket

 

Counterbalance lift

 

Cable drum

cable installed

Torsion

 

set screws

 

shaft

 

 

 

Locking

Counterbalance lift cable

 

 

 

pliers

 

 

Left hand

 

 

cable

 

 

drum

 

Vice clamps above third track roller on both sides of door

Vice clamps attached to inner and outer rail of vertical track

Bottom section

14

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 14 Contents
7000/7400 Series B l e O f C o n t e n t sGraduated End Hinges Stacked Sections C1. Top SectionImportant Safety Instructions Tools Required Package ContentsDoor Section Identification Graduated End Hinge Strut IdentificationRail of the bottom section Removing an Existing DoorPreparing the Opening Headroom RequirementsRoom HeadroomHeader board 2x Lumber preferred Min. side Clearance for Track isPage Repeat the same process for the right hand side Track Roller CarriersStrutting For 2 Long Strut ApplicationsHalf Center Hinges Top Fixtures Stacking Sections Bottom Section Vertical Tracks Top Section Adjusting Top FixturesHorizontal Tracks For Center Hinges and or half center hingesEnd Bearing Brackets Torsion Spring AssemblyAdjusted for each side Center BracketTools Step Ladder, 1/2 Wrench For Doors with a Coupler AssemblyTorsion Spring Attachment If your door came with a Center Bracket BushingSet Collars Tools Vice ClampsSpring Set screws Approved Torsion shaft Winding SpringsRear Back Hangs Winding cone16-18 x 1-1/4 Parallel to door Label PlacementCeiling member Lift Handles Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Pull Down RopePainting Your Garage Door Cleaning Your Garage DoorOperation and Maintenance Clear Or Stained FinishesPage Warranty Limited warranty Model 7000 and 7400 Series