Beckett CG15, CG50, CG25 manual Pre-installation Checklist

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Section: Pre-installation Checklist

Professional Installer’s Responsibility

Follow these instructions exactly

Failure to follow these instructions could lead to equipment malfunction and result in asphyxiation, explosion or fire.

yPlease read all instructions before proceeding. Follow all instructions completely.

yThis equipment must be installed, adjusted, and started by a qualified service agency that is licensed and experienced with all applicable codes and ordinances and responsible for the installation and commissioning of the equipment.

yThe installation must comply with all local codes and ordinances having jurisdiction and the latest edition of the National Fuel Gas Code ANSI Z223.1 (NFPA 54) and CAN1-B149.1 in Canada.

Concealed damage – If you discover damage to the burner or

controls during unpacking, notify the carrier at once and file the appropriate claim forms.

High altitude installations – Accepted industry practice requires no derate of burner capacity up to 2000 feet above sea level. For altitudes higher than 2000 feet, derate the burner capacity 2% for each 1000 feet above the 2000 feet.

50 Hz motors – The burner ratings, air settings and other adjustments are based on 60 Hz motors at 3450 rpm. Derate firing capacity 20% when using 50 Hz motors. Consult factory for specific application data.

Pre-installation Checklist

Indoor Installation

Protect against Dust and

Moisture

Wet or dusty environments could lead to blocked air passages, corrosion damage to components, impaired combustion performance and result in asphyxiation, explosion or fire.

yThis burner is designed for clean, dry installations.

yElectrical controls are not protected against rain or sprayed liquids.

yKeep the installation clear of dust, dirt, corrosive vapors, and moisture.

yProtective covers and more frequent maintenance may be required.

Combustion Air Supply

The burner requires combustion air and ventilation air for reliable operation. Assure that the building and/or combustion air openings comply with the latest edition of the National Fuel Gas Code ANSI Z223.1 (NFPA 54). For appliance/burner units in confined spaces, the room must have an air opening near the top of the room, plus one near the floor, each with a free area at least one square inch per 1000 Btu/hr input for all fuel-burning equipment in the room.

For Canadian installations, refer to latest edition of CAN1- B149.1 standard.

If there is risk of the space being under negative pressure, or of exhaust fans or other devices depleting available air for combustion and ventilation, the appliance/burner should be installed in an isolated room provided with outside combustion air.

Clearances

With the burner installed in the appliance, there must be adequate space in front of and on the sides of the burner to allow access and operation. Verify that the clearance dimensions comply with local codes and with the appliance manufacturer’s recommendations.

Fuel Gas Supply

Verify that the gas supply piping complies with all applicable local codes and the latest edition of the National Fuel Gas Code ANSI Z223.1 (NFPA 54).

Insure that the supply gas pipe size is capable of providing at least the minimum pressure required to the burner gas train inlet at the burner’s full capacity rating. Refer to Table 1.

Flue Vent System

The flue gas vent system must be in good condition and must comply with National Fuel Gas Code ANSI Z223.1 (NFPA 54) and all other applicable codes having jurisdiction for vent construction, capacity, and sizing.

CG15, CG25, CG50 Burner Manual

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Contents Fire, Explosion and Asphyxiation Hazards Page Contents Hazard Definitions General InformationOwner’s Responsibility Frozen Plumbing Water Damage HazardPre-installation Checklist Burner Label Location Burner SpecificationsTest For Gas Pipe Leaks Verify Burner Air Tube AssemblyElectrical Supply Verify Burner ComponentsMaximum Capacity at 3% O2 vs Furnace Pressure CG15, 60Hz Burner Dimensions Connect Gas Piping Mount the BurnerProtect the Air Tube from Overheating Do Not Use Teflon Tape on Gas PipingGas Trains Gas Leaks and Explosion Hazards Install a Drip Leg in Gas Supply PipingPropane LP Gas Supply Piping Capacity Natural Gas Supply Piping CapacityPipe Size UL Gas Train High/Low and Low Fire StartDo Not Bypass Safety Controls Wire the BurnerKeep Service Access Covers Securely Installed Sequence of OperationSection Sequence of Operation Section Sequence of Operation Prepare the Burner for Start-up Professional Installation Service RequiredDelayed Ignition, Explosion Fire Hazards Initial Air Settings Burner Start ProcedureStart the Burner Test InstrumentsDamper Motor with Cover Adjustment Procedure Optional Modulation Linkage Adjustment InstructionsCG50 Initial Burner Settings for Both Propane & Natural GasDisplay Meaning Modulation ControlVerify Input Firing Rate Estimating Rate Temperature CorrectionClocking a Gas Meter Uncorrected Flow RateCG15.3S CG15.4S800 CG15.2S CG15.1S 600 400 200 500Technician Required Check Operation and Safety ControlsTesting by Qualified Use Test Instruments to Set Combustion Recommended Combustion Test SequenceAnnual Professional Service Required Maintenance and ServiceAnnual Maintenance Turn Off Electric and Gas Supply Before ServicingInstallation Area Flame SafeguardAdjust the Burner for Proper Combustion Gas Supply PipingGas Gun Assembly Propane Restrictor Description InstallationAs shown in Figures 16 NumbersTest/Inspection Frequency Comments For the Operator Inspect Heating System RegularlyPeriodic Inspection Sheet Replacement Parts See Table Item Description CG15 Part No CG25 Part No CG50 Part NoLimited Warranty Information
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CG25, CG50, CG15 specifications

Beckett CG25, CG15, and CG50 are advanced burner systems designed for optimal performance in residential and commercial heating applications. Developed with state-of-the-art technology, each model offers distinct features and characteristics tailored to meet varying demands.

The Beckett CG25 is engineered for medium-output applications, providing reliable heating with exceptional efficiency. One of its standout features is the high-performance combustion head which enhances the air-fuel mixing process, leading to improved burn quality and reduced emissions. Additionally, the CG25 incorporates a fully automatic control system that allows for precise temperature regulation, contributing to energy savings and lower operational costs.

The Beckett CG15, meanwhile, is ideal for smaller residential systems. It stands out for its compact design, making it easy to install in tight spaces. Despite its size, the CG15 does not compromise on performance. It features advanced flame retention technology, which ensures a stable and efficient burn, while its low noise operation adds convenience for users. The CG15 also benefits from a robust safety system that includes a lockout feature to prevent unsafe operation.

On the higher end, the Beckett CG50 is designed for larger heating applications and is capable of generating high outputs while maintaining fuel efficiency. Its innovative design encompasses a three-stage combustion process that enhances efficiency and minimizes emissions significantly. The CG50 also features advanced diagnostic capabilities, providing real-time feedback and enabling proactive maintenance, which increases reliability and prolongs equipment life.

All three models are built with durability in mind, utilizing high-quality materials to withstand harsh operating conditions. They are compatible with various types of fuel, including oil and gas, making them versatile solutions for a broad range of heating needs. Beckett's commitment to sustainability is evident in the design of these burners, as they comply with stringent environmental regulations.

In conclusion, the Beckett CG25, CG15, and CG50 systems represent a blend of innovative technology, efficiency, and robust design. Their unique features cater to different heating demands, making them suitable for various applications while ensuring both performance and reliability. Whether for residential or commercial use, these burners are ideal choices for anyone looking to invest in a high-quality heating solution.