Beckett CG50, CG25 For the Operator Inspect Heating System Regularly, Periodic Inspection Sheet

Page 33

Section: Maintenance and Service

For the Operator

Inspect Heating System

Regularly

Lack of regular inspections and inadequate maintenance could lead to equipment malfunction and result in asphyxiation, explosion or fire.

y(Always follow the appliance manufacturer’s recommended service instructions, when available.)

yThe following checklist is intended to be used as a minimum reference guide only and does not supersede or replace the heating appliance manufacturer’s recommended service and maintenance instructions or any code requirements.

yConsult the installation and service instructions provided by the individual control or component manufacturer and carefully follow their directions.

yMaintenance and testing may be required more frequently due to dusty or severe operating conditions.

yIf unusual or questionable performance is observed, shut the system down and contact your qualified service agency immediately.

Table 5 - Periodic Inspection Sheet

Test/Inspection

Frequency

Comments

Inspect area surrounding heating plant

Daily

Keep area clean and free of clutter

Inspect gas supply system for leaks

Daily

Use visual and electronic leak detection

Inspect appliance & piping for water leaks

Daily

Keep burner and controls dry at all times

Inspect gauges, indicators, monitors

Daily

Note condition. Replace defective parts

Check temperature and pressure levels

Daily

Compare to manufacturer’s specifications

Make visual inspection of flame

Daily

Look for changes in shape, size, and color.

Monitor burner start-up

Daily

Verify prompt ignition and flame stability.

Monitor stack temperature

Daily

Compare to start-up and trend level.

Test low water cutoff and alarm

Daily

Follow control manufacturer’s instructions &

 

 

procedures in ASME Boiler & pressure vessel Code,

 

 

Section VI - Recommended rules for care and

 

 

operation of heating boilers.

Calculate fuel gas input firing rate

Weekly

Compare to appliance manufacturer’s Specifications

Check flame safeguard sequence of

Weekly

Follow control manufacturer’s instructions

operation.

 

 

Flame failure response & lockout timing.

Weekly

Follow control manufacturer’s instructions

Flame sensor signal level (if meter is hard-

Weekly

Compare to control manufacturer’s specifications

wired)

 

 

Main fuel gas valves

Weekly

Open high limit and verify cutoff operation

Inspect exhaust vent system for blockage

Weekly

Remove any restrictions

Inpect combustion air supply

Monthly

Remove any restrictions

Check high and low gas pressure interlocks

Monthly

Follow control manufacturer’s instructions

Check safety valves

As needed

Follow control manufacturer’s instructions &

 

 

procedures in ASME Boiler & Pressure Vessel Code,

 

 

Section VI - Recommended Rules for Care and

 

 

Operation of Heating Boilers.

CG15, CG25, CG50 Burner Manual

33

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Contents Fire, Explosion and Asphyxiation Hazards Page Contents Hazard Definitions General InformationOwner’s Responsibility Frozen Plumbing Water Damage HazardPre-installation Checklist Burner Label Location Burner SpecificationsTest For Gas Pipe Leaks Verify Burner Air Tube AssemblyElectrical Supply Verify Burner ComponentsMaximum Capacity at 3% O2 vs Furnace Pressure CG15, 60Hz Burner Dimensions Connect Gas Piping Mount the BurnerProtect the Air Tube from Overheating Do Not Use Teflon Tape on Gas PipingGas Trains Gas Leaks and Explosion Hazards Install a Drip Leg in Gas Supply PipingPropane LP Gas Supply Piping Capacity Natural Gas Supply Piping CapacityPipe Size UL Gas Train High/Low and Low Fire StartDo Not Bypass Safety Controls Wire the BurnerKeep Service Access Covers Securely Installed Sequence of OperationSection Sequence of Operation Section Sequence of Operation Professional Installation Service Required Delayed Ignition, Explosion Fire HazardsPrepare the Burner for Start-up Initial Air Settings Burner Start ProcedureStart the Burner Test InstrumentsDamper Motor with Cover Adjustment Procedure Optional Modulation Linkage Adjustment InstructionsCG50 Initial Burner Settings for Both Propane & Natural GasDisplay Meaning Modulation ControlVerify Input Firing Rate Estimating Rate Temperature CorrectionClocking a Gas Meter Uncorrected Flow RateCG15.3S CG15.4S800 CG15.2S CG15.1S 600 400 200 500Check Operation and Safety Controls Testing by QualifiedTechnician Required Use Test Instruments to Set Combustion Recommended Combustion Test SequenceAnnual Professional Service Required Maintenance and ServiceAnnual Maintenance Turn Off Electric and Gas Supply Before ServicingInstallation Area Flame SafeguardAdjust the Burner for Proper Combustion Gas Supply PipingGas Gun Assembly Propane Restrictor Description InstallationAs shown in Figures 16 NumbersFor the Operator Inspect Heating System Regularly Periodic Inspection SheetTest/Inspection Frequency Comments Replacement Parts See Table Item Description CG15 Part No CG25 Part No CG50 Part NoLimited Warranty Information
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CG25, CG50, CG15 specifications

Beckett CG25, CG15, and CG50 are advanced burner systems designed for optimal performance in residential and commercial heating applications. Developed with state-of-the-art technology, each model offers distinct features and characteristics tailored to meet varying demands.

The Beckett CG25 is engineered for medium-output applications, providing reliable heating with exceptional efficiency. One of its standout features is the high-performance combustion head which enhances the air-fuel mixing process, leading to improved burn quality and reduced emissions. Additionally, the CG25 incorporates a fully automatic control system that allows for precise temperature regulation, contributing to energy savings and lower operational costs.

The Beckett CG15, meanwhile, is ideal for smaller residential systems. It stands out for its compact design, making it easy to install in tight spaces. Despite its size, the CG15 does not compromise on performance. It features advanced flame retention technology, which ensures a stable and efficient burn, while its low noise operation adds convenience for users. The CG15 also benefits from a robust safety system that includes a lockout feature to prevent unsafe operation.

On the higher end, the Beckett CG50 is designed for larger heating applications and is capable of generating high outputs while maintaining fuel efficiency. Its innovative design encompasses a three-stage combustion process that enhances efficiency and minimizes emissions significantly. The CG50 also features advanced diagnostic capabilities, providing real-time feedback and enabling proactive maintenance, which increases reliability and prolongs equipment life.

All three models are built with durability in mind, utilizing high-quality materials to withstand harsh operating conditions. They are compatible with various types of fuel, including oil and gas, making them versatile solutions for a broad range of heating needs. Beckett's commitment to sustainability is evident in the design of these burners, as they comply with stringent environmental regulations.

In conclusion, the Beckett CG25, CG15, and CG50 systems represent a blend of innovative technology, efficiency, and robust design. Their unique features cater to different heating demands, making them suitable for various applications while ensuring both performance and reliability. Whether for residential or commercial use, these burners are ideal choices for anyone looking to invest in a high-quality heating solution.