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Paxar 545 user manual Print Module Parts List, Users Manual Model, Assembly Drawings

Models: 545

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Print Module Parts List

There are no parts in the print module that can be changed by the user. If a print module becomes defective, it will have to be sent back to the factory for rebuilding. The same module is used in both the right and the left print stations. The part number for the complete assembly is 345090.

Users Manual Model 545™

Assembly Drawings • 105

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Paxar 545 user manual Print Module Parts List, Users Manual Model, Assembly Drawings

Contents

Manual Part Number Users ManualPAXAR Systems Group Manual Edition 15 February Model 545This page intentionally blank Location / Power Requirements ContentsSafety Issues / Warnings Warranty InformationControl Panel Operation MaintenanceElectrical Trouble Shooting Mechanical Trouble ShootingAppendix C Assembly DrawingsAppendix A Appendix BCautions Safety Issues / WarningsScope IntroductionParts Warranty InformationLimited Warranty ServiceRecommended Workstation Layout Location / Power RequirementsLocation of Printer AC Power Line Shipping Cartons Unpacking / InventoryUnpacking PAXAR 545 TOOL KIT #341390 Inventory of ComponentsInk Cartridge Return Program Paxar Model 545 Label Printer Product DescriptionPrinter Description Printer Specification Personal Computer Specifications See 115VAC Fuse Placement Printer AssemblyFuse Configuration AC Entry5 X 20MM Fuse Placement Installing the Power Cord115VAC Fuse Placement PlacementP.C. Board Identification TCB Dip Switch SettingsEject Button Inserting a PCMCIA CardPrint Module Insertion and Removal Driver Installing the StackerPrint Module Handling 3/16” LongInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Keyboard Cable InstallationStacker Cable PC Interface CableInstalling the Applications Software Installing and Removing Ink Cartridges Printer Operation / AdjustmentsUsers Manual Model Printer Operation / AdjustmentsLoading Fabric for the First Time Adjusting the Unwind2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL Threading DiagramPrinter Operation / Adjustments Users Manual ModelUsers Manual Model 26 Printer Operation / AdjustmentsWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Label Width Adjustment Stacker Position AdjustmentStacker Angle Adjustment Stacker Label Length AdjustmentStacker Full Level Adjustment Splices Replenishing Fabric at End of RollPrint Position Print Head OperationParked Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Feed Control Panel OperationControl Buttons StartSensor Indicator LightsStop On LineLCD Display ErrorFront Panel Menu Map POWER UP DIAGNOSTICS TESTS Front Panel Power Up / Home ScreensHOME SCREEN VERIFIER SETUP SCREEN PRINTER ADJUSTMENTSPRINTHEAD CLEANING SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page CALIBRATE SENSORS This screen follows the PRINT HEAD CLEANING PROC screenThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Print Module Handling MaintenanceHandling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment WHAT LEVEL TO USE Automated Print Head CleaningPositioning Swing Arms for Seal Cleaning Manual Manifold Seal CleaningCleaning Printheads General Machine CleaningKnife Adjustment Feed Open Interlock Switch AdjustmentGeneral Lubrication ProcedureCam - Lubrication Procedure Users Manual Model Changing Stacker BeltsMaintenance FULL STACKER CONNECTOR 8-32 CAP SCREWS4. Loosen 6-32 set screws in ends of main drive roller. See figure 64 MaintenanceRIVETS JAM SENSOR HARNESS SNAP RING 3. Remove the drive belt cover5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure Users Manual Model 9. To re-assemble, reverse procedure above66 Maintenance SMALL DUAL DRIVE BELTS SEE ITEMProbable Cause Electrical Trouble ShootingPower Up / Sign On / Communications ProblemCorrective Action ProblemFront panel does not complete diagnostics test Probable CauseCorrective Action Fabric AdvanceProblem Probable CauseCorrective Action PrintProblem Probable CauseProbable Cause Cut / StackProblem ProblemProbable Cause Mechanical Trouble ShootingFabric ProblemPrint ProblemProblem Mechanical Trouble ShootingSensor Locations Non-volatile Memory Reset Users Manual Model Printer WiringElectrical Drawings 76 Electrical DrawingsElectrical Drawings Electrical System SchematicUsers Manual Model Motherboard Power Connectors Appendix A Error Messages80 Appendix B Chip Upgrade Positions / Jumper SettingsAppendix B Head Driver Board P/NS E E D E T A IL A Thermal Control Board P/N 371105IJFront Panel Board P/N Front Panel Diagnostic DescriptionsInk Management / Shelf Life Appendix COther hints if there is still a problem Appendix DKnife MFG Guidelines Solenoid Trigger SettingAppendix E Material Safety Data SheetSTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Users Manual Model Assembly DrawingsAssembly Drawings Users Manual Model Frame Assembly Cover Drawing90 Assembly Drawings Description Frame Cover Parts ListUsers Manual Model Frame Assembly Drawing92 Assembly Drawings Description Frame Parts ListUsers Manual Model Sub - Frame Assembly Drawing94 Assembly Drawings Description Sub - Frame Parts ListDescription Users Manual Model Power Unwind Assembly Drawing96 Assembly Drawings Description Power Unwind Parts ListDescription Users Manual Model Unwind Support Assembly Drawing98 Assembly Drawings Description Unwind Support Parts ListDescription 100 Assembly Drawings Unwind Nip Roller Assembly DrawingDescription Unwind Nip Roller Parts ListUsers Manual Model Unwind Snubber Assembly Drawing102 Assembly Drawings Description Unwind Snubber Parts ListUsers Manual Model Print Module Assembly Drawing104 Assembly Drawings Users Manual Model Print Module Parts ListAssembly Drawings Users Manual Model Cartridge Support Deck Assembly Drawing106 Assembly Drawings Description Cartridge Support Deck Parts ListDescription Users Manual Model Feed Assembly Drawing108 Assembly Drawings Description Feed Parts ListUsers Manual Model Feed Roller Assembly110 Assembly Drawings Description Feed Roller Parts ListDescription Users Manual Model Knife Assembly Drawing112 Assembly Drawings Description Knife Parts ListDescription Users Manual Model Stacker Assembly Drawing - Part114 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Stacker Assembly Drawing - Part116 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Rewind Assembly Drawing118 Assembly Drawings Description Rewind Parts ListDescription