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Paxar 545 Cartridge Support Deck Assembly Drawing, Assembly Drawings, Users Manual Model

Models: 545

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Cartridge Support Deck Assembly Drawing

Cartridge Support Deck Assembly Drawing

106 • Assembly Drawings

Users Manual Model 545™

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Paxar 545 user manual Cartridge Support Deck Assembly Drawing, Assembly Drawings, Users Manual Model

Contents

Users Manual PAXAR Systems Group Manual Edition 15 FebruaryModel 545 Manual Part NumberThis page intentionally blank Contents Safety Issues / WarningsWarranty Information Location / Power RequirementsMaintenance Electrical Trouble ShootingMechanical Trouble Shooting Control Panel OperationAssembly Drawings Appendix AAppendix B Appendix CSafety Issues / Warnings ScopeIntroduction CautionsWarranty Information Limited WarrantyService PartsLocation / Power Requirements Location of PrinterRecommended Workstation Layout AC Power Line Unpacking / Inventory UnpackingShipping Cartons Inventory of Components Ink Cartridge Return ProgramPAXAR 545 TOOL KIT #341390 Product Description Printer DescriptionPaxar Model 545 Label Printer Printer Specification Personal Computer Specifications Printer Assembly Fuse ConfigurationAC Entry See 115VAC Fuse PlacementInstalling the Power Cord 115VAC Fuse PlacementPlacement 5 X 20MM Fuse PlacementTCB Dip Switch Settings P.C. Board IdentificationInserting a PCMCIA Card Eject ButtonPrint Module Insertion and Removal Installing the Stacker Print Module Handling3/16” Long DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Cable Installation Stacker CablePC Interface Cable KeyboardInstalling the Applications Software Printer Operation / Adjustments Installing and Removing Ink CartridgesPrinter Operation / Adjustments Users Manual ModelAdjusting the Unwind Loading Fabric for the First TimeThreading Diagram Printer Operation / AdjustmentsUsers Manual Model 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL26 Printer Operation / Adjustments Users Manual ModelWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Position Adjustment Stacker Label Width AdjustmentStacker Label Length Adjustment Stacker Angle AdjustmentStacker Full Level Adjustment Replenishing Fabric at End of Roll SplicesPrint Head Operation Parked PositionPrint Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Control Panel Operation Control ButtonsStart FeedIndicator Lights StopOn Line SensorError LCD DisplayFront Panel Menu Map Front Panel Power Up / Home Screens POWER UP DIAGNOSTICS TESTSHOME SCREEN PRINTER ADJUSTMENTS PRINTHEAD CLEANINGSETUP SCREEN VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page This screen follows the PRINT HEAD CLEANING PROC screen CALIBRATE SENSORSThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Maintenance HandlingPrint Module Handling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment Automated Print Head Cleaning WHAT LEVEL TO USEManual Manifold Seal Cleaning Positioning Swing Arms for Seal CleaningCleaning General Machine Cleaning Knife AdjustmentFeed Open Interlock Switch Adjustment PrintheadsLubrication Procedure Cam - Lubrication ProcedureGeneral Changing Stacker Belts MaintenanceFULL STACKER CONNECTOR 8-32 CAP SCREWS Users Manual Model64 Maintenance RIVETS JAM SENSOR HARNESS SNAP RING3. Remove the drive belt cover 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure 9. To re-assemble, reverse procedure above 66 MaintenanceSMALL DUAL DRIVE BELTS SEE ITEM Users Manual ModelElectrical Trouble Shooting Power Up / Sign On / CommunicationsProblem Probable CauseProblem Front panel does not complete diagnostics testProbable Cause Corrective ActionFabric Advance ProblemProbable Cause Corrective ActionPrint ProblemProbable Cause Corrective ActionCut / Stack ProblemProblem Probable CauseMechanical Trouble Shooting FabricProblem Probable CauseProblem ProblemMechanical Trouble Shooting PrintSensor Locations Non-volatile Memory Reset Printer Wiring Electrical Drawings76 Electrical Drawings Users Manual ModelElectrical System Schematic Users Manual ModelElectrical Drawings Motherboard Power Connectors Error Messages Appendix AChip Upgrade Positions / Jumper Settings Appendix BHead Driver Board P/N 80 Appendix BThermal Control Board P/N 371105IJ S E E D E T A IL AFront Panel Diagnostic Descriptions Front Panel Board P/NAppendix C Ink Management / Shelf LifeAppendix D Knife MFG GuidelinesSolenoid Trigger Setting Other hints if there is still a problemMaterial Safety Data Sheet Appendix ESTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Assembly Drawings Assembly DrawingsUsers Manual Model Frame Assembly Cover Drawing 90 Assembly DrawingsUsers Manual Model Frame Cover Parts List DescriptionFrame Assembly Drawing 92 Assembly DrawingsUsers Manual Model Frame Parts List DescriptionSub - Frame Assembly Drawing 94 Assembly DrawingsUsers Manual Model Sub - Frame Parts List DescriptionDescription Power Unwind Assembly Drawing 96 Assembly DrawingsUsers Manual Model Power Unwind Parts List DescriptionDescription Unwind Support Assembly Drawing 98 Assembly DrawingsUsers Manual Model Unwind Support Parts List DescriptionDescription Unwind Nip Roller Assembly Drawing 100 Assembly DrawingsUnwind Nip Roller Parts List DescriptionUnwind Snubber Assembly Drawing 102 Assembly DrawingsUsers Manual Model Unwind Snubber Parts List DescriptionPrint Module Assembly Drawing 104 Assembly DrawingsUsers Manual Model Print Module Parts List Assembly DrawingsUsers Manual Model Cartridge Support Deck Assembly Drawing 106 Assembly DrawingsUsers Manual Model Cartridge Support Deck Parts List DescriptionDescription Feed Assembly Drawing 108 Assembly DrawingsUsers Manual Model Feed Parts List DescriptionFeed Roller Assembly 110 Assembly DrawingsUsers Manual Model Feed Roller Parts List DescriptionDescription Knife Assembly Drawing 112 Assembly DrawingsUsers Manual Model Knife Parts List DescriptionDescription Stacker Assembly Drawing - Part 114 Assembly DrawingsUsers Manual Model Stacker Parts List - Part DescriptionDescription Stacker Assembly Drawing - Part 116 Assembly DrawingsUsers Manual Model Stacker Parts List - Part DescriptionDescription Rewind Assembly Drawing 118 Assembly DrawingsUsers Manual Model Rewind Parts List DescriptionDescription