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545 user manual Feed Assembly Drawing, Assembly Drawings, Users Manual Model
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Troubleshooting
Specifications
Install
Parts list
Error codes
Threading Diagram
Material Safety Data Sheet
See 115VAC Fuse Placement
Warranty
Maintenance
Page 110
Image 110
Feed Assembly Drawing
108
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Assembly Drawings
Users Manual Model 545™
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Page 111
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Image 110
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Contents
Model 545
Users Manual
PAXAR Systems Group Manual Edition 15 February
Manual Part Number
This page intentionally blank
Warranty Information
Contents
Safety Issues / Warnings
Location / Power Requirements
Mechanical Trouble Shooting
Maintenance
Electrical Trouble Shooting
Control Panel Operation
Appendix B
Assembly Drawings
Appendix A
Appendix C
Introduction
Safety Issues / Warnings
Scope
Cautions
Service
Warranty Information
Limited Warranty
Parts
Recommended Workstation Layout
Location / Power Requirements
Location of Printer
AC Power Line
Shipping Cartons
Unpacking / Inventory
Unpacking
PAXAR 545 TOOL KIT #341390
Inventory of Components
Ink Cartridge Return Program
Paxar Model 545 Label Printer
Product Description
Printer Description
Printer Specification
Personal Computer Specifications
AC Entry
Printer Assembly
Fuse Configuration
See 115VAC Fuse Placement
Placement
Installing the Power Cord
115VAC Fuse Placement
5 X 20MM Fuse Placement
TCB Dip Switch Settings
P.C. Board Identification
Inserting a PCMCIA Card
Eject Button
Print Module Insertion and Removal
3/16” Long
Installing the Stacker
Print Module Handling
Driver
Install the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut
PC Interface Cable
Cable Installation
Stacker Cable
Keyboard
Installing the Applications Software
Printer Operation / Adjustments
Installing and Removing Ink Cartridges
Printer Operation / Adjustments
Users Manual Model
Adjusting the Unwind
Loading Fabric for the First Time
Users Manual Model
Threading Diagram
Printer Operation / Adjustments
2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL
26 Printer Operation / Adjustments
Users Manual Model
Web Guide Adjustment
Open the feed roller by turning the feed lever counterclockwise
Stacker Position Adjustment
Stacker Label Width Adjustment
Stacker Label Length Adjustment
Stacker Angle Adjustment
Stacker Full Level Adjustment
Replenishing Fabric at End of Roll
Splices
Print Position
Print Head Operation
Parked Position
Printer Setup
8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label
Sensor Calibration
Start
Control Panel Operation
Control Buttons
Feed
On Line
Indicator Lights
Stop
Sensor
Error
LCD Display
Front Panel Menu Map
Front Panel Power Up / Home Screens
POWER UP DIAGNOSTICS TESTS
HOME SCREEN
SETUP SCREEN
PRINTER ADJUSTMENTS
PRINTHEAD CLEANING
VERIFIER SETUP SCREEN
Front Panel Mode Descriptions
PRINT / CUT POSITIONS
This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction
PRINTHEAD CLEANING PROCEDURES
Page
This screen follows the PRINT HEAD CLEANING PROC screen
CALIBRATE SENSORS
This screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’
LIFE COUNTS/VERSIONS
FEATURE SETUP SCREEN
Page
VERIFIER SETUP
Print Module Handling
Maintenance
Handling
Print Module Replacement / Height Adjustment
Print Head Swing Arm Stop Adjustment
Automated Print Head Cleaning
WHAT LEVEL TO USE
Manual Manifold Seal Cleaning
Positioning Swing Arms for Seal Cleaning
Cleaning
Feed Open Interlock Switch Adjustment
General Machine Cleaning
Knife Adjustment
Printheads
General
Lubrication Procedure
Cam - Lubrication Procedure
FULL STACKER CONNECTOR 8-32 CAP SCREWS
Changing Stacker Belts
Maintenance
Users Manual Model
3. Remove the drive belt cover
64 Maintenance
RIVETS JAM SENSOR HARNESS SNAP RING
4. Loosen 6-32 set screws in ends of main drive roller. See figure
5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure
SMALL DUAL DRIVE BELTS SEE ITEM
9. To re-assemble, reverse procedure above
66 Maintenance
Users Manual Model
Problem
Electrical Trouble Shooting
Power Up / Sign On / Communications
Probable Cause
Probable Cause
Problem
Front panel does not complete diagnostics test
Corrective Action
Probable Cause
Fabric Advance
Problem
Corrective Action
Probable Cause
Print
Problem
Corrective Action
Problem
Cut / Stack
Problem
Probable Cause
Problem
Mechanical Trouble Shooting
Fabric
Probable Cause
Mechanical Trouble Shooting
Problem
Problem
Print
Sensor Locations
Non-volatile Memory Reset
76 Electrical Drawings
Printer Wiring
Electrical Drawings
Users Manual Model
Electrical Drawings
Electrical System Schematic
Users Manual Model
Motherboard Power Connectors
Error Messages
Appendix A
Head Driver Board P/N
Chip Upgrade Positions / Jumper Settings
Appendix B
80 Appendix B
Thermal Control Board P/N 371105IJ
S E E D E T A IL A
Front Panel Diagnostic Descriptions
Front Panel Board P/N
Appendix C
Ink Management / Shelf Life
Solenoid Trigger Setting
Appendix D
Knife MFG Guidelines
Other hints if there is still a problem
Material Safety Data Sheet
Appendix E
STABILITY Stable INCOMPATIBILITY Strong oxidizing agents
VENTILATION
Page
Users Manual Model
Assembly Drawings
Assembly Drawings
Users Manual Model
Frame Assembly Cover Drawing
90 Assembly Drawings
Frame Cover Parts List
Description
Users Manual Model
Frame Assembly Drawing
92 Assembly Drawings
Frame Parts List
Description
Users Manual Model
Sub - Frame Assembly Drawing
94 Assembly Drawings
Description
Sub - Frame Parts List
Description
Users Manual Model
Power Unwind Assembly Drawing
96 Assembly Drawings
Description
Power Unwind Parts List
Description
Users Manual Model
Unwind Support Assembly Drawing
98 Assembly Drawings
Description
Unwind Support Parts List
Description
Unwind Nip Roller Assembly Drawing
100 Assembly Drawings
Unwind Nip Roller Parts List
Description
Users Manual Model
Unwind Snubber Assembly Drawing
102 Assembly Drawings
Unwind Snubber Parts List
Description
Users Manual Model
Print Module Assembly Drawing
104 Assembly Drawings
Users Manual Model
Print Module Parts List
Assembly Drawings
Users Manual Model
Cartridge Support Deck Assembly Drawing
106 Assembly Drawings
Description
Cartridge Support Deck Parts List
Description
Users Manual Model
Feed Assembly Drawing
108 Assembly Drawings
Feed Parts List
Description
Users Manual Model
Feed Roller Assembly
110 Assembly Drawings
Description
Feed Roller Parts List
Description
Users Manual Model
Knife Assembly Drawing
112 Assembly Drawings
Description
Knife Parts List
Description
Users Manual Model
Stacker Assembly Drawing - Part
114 Assembly Drawings
Description
Stacker Parts List - Part
Description
Users Manual Model
Stacker Assembly Drawing - Part
116 Assembly Drawings
Description
Stacker Parts List - Part
Description
Users Manual Model
Rewind Assembly Drawing
118 Assembly Drawings
Description
Rewind Parts List
Description