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Paxar 545 user manual Stacker Assembly Drawing - Part, Assembly Drawings, Users Manual Model

Models: 545

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Stacker Assembly Drawing – Part 1

Stacker Assembly Drawing – Part 1

114 • Assembly Drawings

Users Manual Model 545™

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Paxar 545 user manual Stacker Assembly Drawing - Part, Assembly Drawings, Users Manual Model

Contents

Users Manual PAXAR Systems Group Manual Edition 15 FebruaryModel 545 Manual Part NumberThis page intentionally blank Contents Safety Issues / WarningsWarranty Information Location / Power RequirementsMaintenance Electrical Trouble ShootingMechanical Trouble Shooting Control Panel OperationAssembly Drawings Appendix AAppendix B Appendix CSafety Issues / Warnings ScopeIntroduction CautionsWarranty Information Limited WarrantyService PartsRecommended Workstation Layout Location / Power RequirementsLocation of Printer AC Power Line Shipping Cartons Unpacking / InventoryUnpacking PAXAR 545 TOOL KIT #341390 Inventory of ComponentsInk Cartridge Return Program Paxar Model 545 Label Printer Product DescriptionPrinter Description Printer Specification Personal Computer Specifications Printer Assembly Fuse ConfigurationAC Entry See 115VAC Fuse PlacementInstalling the Power Cord 115VAC Fuse PlacementPlacement 5 X 20MM Fuse PlacementTCB Dip Switch Settings P.C. Board IdentificationInserting a PCMCIA Card Eject ButtonPrint Module Insertion and Removal Installing the Stacker Print Module Handling3/16” Long DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Cable Installation Stacker CablePC Interface Cable KeyboardInstalling the Applications Software Printer Operation / Adjustments Installing and Removing Ink CartridgesPrinter Operation / Adjustments Users Manual ModelAdjusting the Unwind Loading Fabric for the First TimeThreading Diagram Printer Operation / AdjustmentsUsers Manual Model 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL26 Printer Operation / Adjustments Users Manual ModelWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Position Adjustment Stacker Label Width AdjustmentStacker Label Length Adjustment Stacker Angle AdjustmentStacker Full Level Adjustment Replenishing Fabric at End of Roll SplicesPrint Position Print Head OperationParked Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Control Panel Operation Control ButtonsStart FeedIndicator Lights StopOn Line SensorError LCD DisplayFront Panel Menu Map Front Panel Power Up / Home Screens POWER UP DIAGNOSTICS TESTSHOME SCREEN PRINTER ADJUSTMENTS PRINTHEAD CLEANINGSETUP SCREEN VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page This screen follows the PRINT HEAD CLEANING PROC screen CALIBRATE SENSORSThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Print Module Handling MaintenanceHandling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment Automated Print Head Cleaning WHAT LEVEL TO USEManual Manifold Seal Cleaning Positioning Swing Arms for Seal CleaningCleaning General Machine Cleaning Knife AdjustmentFeed Open Interlock Switch Adjustment PrintheadsGeneral Lubrication ProcedureCam - Lubrication Procedure Changing Stacker Belts MaintenanceFULL STACKER CONNECTOR 8-32 CAP SCREWS Users Manual Model64 Maintenance RIVETS JAM SENSOR HARNESS SNAP RING3. Remove the drive belt cover 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure 9. To re-assemble, reverse procedure above 66 MaintenanceSMALL DUAL DRIVE BELTS SEE ITEM Users Manual ModelElectrical Trouble Shooting Power Up / Sign On / CommunicationsProblem Probable CauseProblem Front panel does not complete diagnostics testProbable Cause Corrective ActionFabric Advance ProblemProbable Cause Corrective ActionPrint ProblemProbable Cause Corrective ActionCut / Stack ProblemProblem Probable CauseMechanical Trouble Shooting FabricProblem Probable CauseProblem ProblemMechanical Trouble Shooting PrintSensor Locations Non-volatile Memory Reset Printer Wiring Electrical Drawings76 Electrical Drawings Users Manual ModelElectrical Drawings Electrical System SchematicUsers Manual Model Motherboard Power Connectors Error Messages Appendix AChip Upgrade Positions / Jumper Settings Appendix BHead Driver Board P/N 80 Appendix BThermal Control Board P/N 371105IJ S E E D E T A IL AFront Panel Diagnostic Descriptions Front Panel Board P/NAppendix C Ink Management / Shelf LifeAppendix D Knife MFG GuidelinesSolenoid Trigger Setting Other hints if there is still a problemMaterial Safety Data Sheet Appendix ESTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Users Manual Model Assembly DrawingsAssembly Drawings Users Manual Model Frame Assembly Cover Drawing90 Assembly Drawings Frame Cover Parts List DescriptionUsers Manual Model Frame Assembly Drawing92 Assembly Drawings Frame Parts List DescriptionUsers Manual Model Sub - Frame Assembly Drawing94 Assembly Drawings Description Sub - Frame Parts ListDescription Users Manual Model Power Unwind Assembly Drawing96 Assembly Drawings Description Power Unwind Parts ListDescription Users Manual Model Unwind Support Assembly Drawing98 Assembly Drawings Description Unwind Support Parts ListDescription Unwind Nip Roller Assembly Drawing 100 Assembly DrawingsUnwind Nip Roller Parts List DescriptionUsers Manual Model Unwind Snubber Assembly Drawing102 Assembly Drawings Unwind Snubber Parts List DescriptionUsers Manual Model Print Module Assembly Drawing104 Assembly Drawings Users Manual Model Print Module Parts ListAssembly Drawings Users Manual Model Cartridge Support Deck Assembly Drawing106 Assembly Drawings Description Cartridge Support Deck Parts ListDescription Users Manual Model Feed Assembly Drawing108 Assembly Drawings Feed Parts List DescriptionUsers Manual Model Feed Roller Assembly110 Assembly Drawings Description Feed Roller Parts ListDescription Users Manual Model Knife Assembly Drawing112 Assembly Drawings Description Knife Parts ListDescription Users Manual Model Stacker Assembly Drawing - Part114 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Stacker Assembly Drawing - Part116 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Rewind Assembly Drawing118 Assembly Drawings Description Rewind Parts ListDescription